This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X160-S-CM — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X160-S-CM in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X160-S-CM (Discontinued) → MBL40X160-S-CM is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 160mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X160-S-CM, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X160-S-CM is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 160mm stroke. Delivering 628N push and 528N pull at 0.5MPa, it is replaced directly by the MBL40X160-S-CM. This legacy pneumatic component utilizes a PT-threaded G1/4 port and a robust Ø16mm carbon-steel rod with 20um hard-chrome plating.
A key upgrade with the MBL replacement is the shift from the MAL's threaded front and back covers to a riveted rolling-packed body, maintaining identical force ratings. Because this SKU includes the -S magnet, note that legacy CS1-M or DS1-M switches must be upgraded to the current CMSG, DMSG, or EMSG sensor family on the new MBL. The CM round-end back cover on this unit accommodates arcing rod trajectories, while the internal heterogeneous two-way seal effectively retains grease for a long service life.
| Model | AirTAC MAL40X160-S-CM (Discontinued) → MBL40X160-S-CM |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X160-S-CM |
| Bore size | Ø40 mm |
| Stroke | 160 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X160-S-CM carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X160-S-CM produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×160 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Provides 628N of push force at 0.5MPa to eject small plastic parts from tight mold cavities, utilizing the 160mm stroke to clear the tooling safely.
Extends a pivoting guide arm to redirect lightweight packaging pallets along a conveyor line, where the CM round-end cover accommodates the arcing motion.
Drives a mechanical flap-folding blade during automated case erecting, relying on the 528N pull force to retract the mechanism within the cycle time.
To replace the MAL40X160-S-CM, order the MBL40X160-S-CM to retain the exact 40mm bore, 160mm stroke, G1/4 port, and CM round-end cover. Confirm your port thread is PT (tapered) and prepare to swap your CS1-M/DS1-M sensors for CMSG/DMSG/EMSG switches on the -S magnet. If your application requires an adjustable air cushion rather than the fixed rubber bumper found on this MAL, step up to the MBLC series.
For sizing flexibility, stepping down to a 32mm bore reduces thrust to 402N push at 0.5MPa, while no larger bore exists in this mini series. At 160mm of stroke, the 16mm rod is susceptible to bending under lateral stress; utilize the CM round-end back cover with a clevis joint or add an external guide rail to absorb side loads. Remember that the rubber bumper only softens end-of-stroke impacts and will not hold the load if air pressure drops.
Upgrade checklist
Yes, the AirTAC MAL40X160-S-CM is discontinued. The exact drop-in replacement is the MBL40X160-S-CM, offering the same 40mm bore, 160mm stroke, 628N force, G1/4 port, and CM mounting. You will need to upgrade your -S magnet sensors from the older CS1-M/DS1-M to the current CMSG/DMSG/EMSG switches.
At 0.5MPa, the push force is 628N and the pull force is 528N. At 0.7MPa, the push force increases to 880N. The maximum theoretical force is 128kgf at 1.0MPa operating pressure.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X160-S-CM replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X160-S-CM replacement with price, stock and lead time, usually within 7-8 hours.