Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S
The AirTAC Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø160mm bore and 95mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
- BoreØ160 mm
- Stroke95 mm
- Port sizeG3/4
- Acting typeDouble acting
- Rod threadM36×2
- CushionAdjustable, 50 mm
About the Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S
The AirTAC SAIJ160X95-10-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster. It provides a 10053N pull force at 0.5 MPa and allows you to dial back the retract end-position by up to 10 mm, creating an 85-95 mm usable travel window for precise machine setup.
This unit includes a SUS420J2 stainless steel rod (option A) for enhanced corrosion resistance and is equipped with a magnet (-S) for use with CMSE reed or DMSE solid-state sensors. The extruded aluminum barrel includes sensor grooves on both sides, and the rear adjuster acts purely as a travel stop, meaning the cylinder cannot hold a load without live air pressure.
Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S Technical Specifications
| Model | Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø160 mm |
| Stroke | 95 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
Theoretical Output Force (Ø160mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 10053 N | 9425 N |
| 0.7 MPa | 14074 N | — |
| Max (@1.0 MPa) | 2050 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 160 | Bore size in mm. |
| ×95 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Where the Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S Is Used
Heavy Press Tuning
Dial in the exact 85-95 mm end-position during heavy press commissioning without swapping out the entire cylinder.
Product Changeover
Quickly adjust the retract stop to accommodate varying product heights on a high-force assembly line.
Heavy-Duty Clamping
Secure large workpieces using 10053N pull force, fine-tuning the clamp depth via the rear adjuster.
Is the Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S the Right Cylinder?
Choose this 160 mm bore when a 100 mm bore (providing 3927N push at 0.5 MPa) is insufficient for your heavy-duty clamping or pressing requirements. The adjustable stroke is highly beneficial during product changeovers, allowing you to fine-tune the end stop without adding external shims or replacing the cylinder. It uses a PT tapered G3/4 port and supports mountings Basic, FA, LB, TC, FTC, TCM1, and TCM2.
For load-holding applications without continuous air pressure, note that this SAIJ adjuster is a stop, not a lock; you would need to step up to an SAIL air-released lock or a BSAI clamp-lock cylinder. To replace an ISO 15552 cylinder, match the 160 mm bore, 95 mm stroke, 10 mm adjustment, PT G3/4 port, and the -S magnet requirement. At 95 mm stroke, the 40 mm rod handles side loads well, but external guides are recommended for heavy lateral loads.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/NPT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAIJ160 Adjustable Cylinder SAIJ160AX95-10S FAQ
At 0.5 MPa operating pressure, this 160 mm bore cylinder provides 10053N of pull force and 14074N of push force. The maximum operating pressure is 1.0 MPa.
The rear adjuster acts as a mechanical stop that lets you shorten the 95 mm nominal stroke by up to 10 mm, providing an 85-95 mm travel window. It only sets the end position and does not lock the load without live air.
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