
The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100BX225-75S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 225mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ100X225-75-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that allows you to fine-tune the effective travel anywhere within a 150-225 mm window. Delivering 3927 N of push force at 0.5 MPa, this 100 mm bore actuator handles substantial loads. It is equipped with a SUS304 stainless steel rod for superior corrosion resistance and includes a magnet for position sensing.
Because the adjuster acts purely as a mechanical stop, it relies on the integrated air cushions for end-of-stroke deceleration and cannot hold a load without continuous air pressure. The extruded aluminum barrel includes sensor grooves on both sides, supporting AirTAC CMSE reed and DMSE electronic switches for precise feedback. Mounting options include Basic, FA, LB, TC, FTC, TCM1, and TCM2.
| Model | Airtac SAIJ100 Adjustable Cylinder SAIJ100BX225-75S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø100 mm |
| Stroke | 225 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 36 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×225 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the 150-225 mm travel window during format changeovers to accommodate varying package sizes without changing cylinders.
Fine-tune the exact end-of-stroke position at commissioning to achieve precise mechanical alignment without adding external stoppers.
Use the 75 mm adjustment range to modify the retract position dynamically for flexible manufacturing lines and varied process depths.
Choose this 100 mm bore if your application requires the 3927 N push force at 0.5 MPa; stepping down to an 80 mm bore drops the push force to 2513 N, while moving up to 125 mm increases it to 6136 N. The 75 mm adjustment range is ideal for machinery that frequently processes different product sizes, allowing you to shift the end-stop during changeovers without physically swapping the cylinder. The PT tapered ports and -S magnet configuration ensure leak-free pneumatics and reliable sensor feedback.
Since the nominal stroke is 225 mm, an external guide should be considered to manage side loads and prevent rod binding. Remember that the rear adjuster is a travel stop, not a locking device; for load-holding without live air pressure, consider an AirTAC SAIL or BSAI cylinder. This model is dimensionally interchangeable per ISO 15552, utilizing a reduced mounting set that omits FB, CA, CB, and CR brackets.
Quick checklist
At 0.5 MPa operating pressure, this 100 mm bore cylinder provides 3927 N of push force and 3681 N of pull force. At the maximum 0.9 MPa, the push force increases to 7068 N.
The rear adjuster acts as a mechanical stop, allowing you to shorten the effective stroke from the nominal 225 mm down to 150 mm. It sets the travel end but does not lock the load without live air pressure.
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