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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S

The AirTAC Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø100mm bore and 240mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ100 mm
  • Stroke240 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 36 mm
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About the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S

The AirTAC SAIJ100X240-10-S is a double-acting ISO 15552 profile cylinder featuring a rear-mounted stroke adjuster. It delivers a robust 7068N of push force at 0.9 MPa and incorporates a SUS304 stainless steel rod for superior corrosion resistance. By turning the rear screw, you can fine-tune the effective travel window down from the 240mm nominal stroke to a 230mm minimum, achieving precise end-position calibration without external stops.

This adjustable-stroke design is ideal for product changeovers on a packaging line, letting you dial in the exact 10mm variance at commissioning. The extruded aluminum barrel includes sensor grooves on both sides for flexible mounting of CMSE reed and DMSE electronic switches. It supports a reduced mounting set including Basic, FA, LB, TC, FTC, TCM1, and TCM2 (omitting FB, CA, CB, and CR).

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S Technical Specifications

ModelAirtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ100 mm
Stroke240 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 36 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S

SAIISO 15552 profile-barrel cylinder series.
100Bore size in mm.
×240Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S Is Used

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Machine Changeover

Dial in the 10mm stroke variance during product size transitions on a packaging line without swapping out the entire cylinder assembly.

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End-Position Tuning

Achieve precise mechanical calibration at commissioning by trimming the 240mm nominal travel back to 230mm to meet exact process tolerances.

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Variable End Stops

Replace fixed external stopper blocks with the integrated rear adjuster to streamline the assembly footprint on heavy machinery.

Is the Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S the Right Cylinder?

Choose this SAIJ100X240-10-S model when your application requires the high thrust of a 100mm bore but demands on-the-fly end-position tuning. If you need less force, stepping down to an 80mm bore yields 4523N of push force at 0.9 MPa. Select this adjustable variant over a fixed SAI cylinder when machine setups involve frequent product size changes that require a variable end-stop rather than machining new hard stops.

Because the 240mm stroke exceeds 300mm? No, but even at 240mm, long unsupported strokes should use an external guide to prevent side-loading damage to the M20x1.5 rod thread. Remember that the rear adjuster acts only as a travel stop and the air cushions handle deceleration; neither holds the load without live air. For true load-holding without pressure, consider the SAIL lock or BSAI clamp-lock cylinders. Replacement requires matching the 100mm bore, 240mm stroke, 10mm adjust, PT tapered port, and -S magnet.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ100 Adjustable Cylinder SAIJ100BX240-10S FAQ

The rear adjusting screw acts as a mechanical stopper that allows you to trim the effective stroke by up to 10mm. This creates a usable travel window of 230 to 240mm, enabling fine-tuning of the end position at commissioning without changing the cylinder.

At an operating pressure of 0.9 MPa, the SAIJ100X240-10-S generates a push force of 7068N and a pull force of 3681N. The maximum push force at 1.0 MPa is 801 kgf.

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Standard models usually ship in 3-4 days.

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