This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is SAUJ100X125-100TC — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the SAUJ100X125-100TC in place of this model. The SAU replacement uses the same profile body, bore, stroke, force and SC-series mounting. It moves to the current CMSG / DMSG / EMSG sensor switches (the SU used CS1-B / DS1-B) and adds the SAUF valve-integrated option.
Airtac SUJ Adjustable Cylinder SUJ100X125-100TC
The AirTAC Airtac SUJ Adjustable Cylinder SUJ100X125-100TC is a double-acting profile-type standard cylinder with a Ø100mm bore and 125mm stroke, 1/2" air ports and adjustable end cushioning. This model is discontinued — the drop-in replacement is the SAUJ100X125-100TC, which matches its bore, stroke, force and mounting.
- BoreØ100 mm
- Stroke125 mm
- Port size1/2"
- Acting typeDouble acting
- Rod threadM20×1.5
- StatusDiscontinued → SAUJ100X125-100TC
About the Airtac SUJ Adjustable Cylinder SUJ100X125-100TC
The AirTAC SUJ100X125-100TC is a discontinued double-acting single-rod profile cylinder with an external stop screw that lets you trim the extend stroke by up to 100 mm on-site, yielding a usable 25-125 mm stroke from the 125 mm nominal maximum. This 100 mm bore unit delivers 3927 N push and 3681 N pull at 0.5 MPa, rising to 7068 N push at 0.9 MPa, operating at 30-800 mm/s through a 1/2" port with 29 mm adjustable cushions. It is NOT an ISO 15552 cylinder and uses no tie-rods.
Because this model is end-of-life, the exact drop-in replacement is the SAUJ100X125-100TC, which retains the same bore, stroke, force, port, and TC mounting interface. The SAUJ upgrade uses current CMSG/DMSG/EMSG sensors instead of the legacy CS1-B/DS1-B switches used here. For sizing, a safe working load is roughly 2356 N (60% of the 0.5 MPa push), translating to a vertical lift of about 200 kg with a 2:1 margin. Note this non-magnetic SKU cannot accept a sensor, and the stop screw sets end position only—it is not a load lock.
Airtac SUJ Adjustable Cylinder SUJ100X125-100TC Technical Specifications
| Model | Airtac SUJ Adjustable Cylinder SUJ100X125-100TC |
|---|---|
| Series | SU profile-type cylinder (discontinued) |
| Replacement | SAUJ100X125-100TC |
| Bore size | Ø100 mm |
| Stroke | 125 mm |
| Acting type | Double acting |
| Port size | 1/2" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 29 mm |
| Max standard stroke | Up to 1500 mm |
Specifications follow the official AirTAC SU datasheet (now discontinued). The SAUJ100X125-100TC carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
The SAUJ100X125-100TC produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac SUJ Adjustable Cylinder SUJ100X125-100TC
| SU | Profile-type standard cylinder (discontinued). |
|---|---|
| 100 | Bore size in mm. |
| ×125 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Legacy SU-family variants: SUD (double rod), SUJ (adjustable stroke) — each maps to its SAU equivalent (SUD→SAUD, SUJ→SAUJ). The current SAU line adds the SAUF valve-integrated option.
Where the Airtac SUJ Adjustable Cylinder SUJ100X125-100TC Is Used
Variable Stroke Pressing
Dialing in the exact extend stop on-site for pressing or clamping operations where material thickness varies, using the 100 mm adjust window to prevent over-travel.
Adjustable Diverters
Tuning the actuation length of package diverters or gates dynamically on the factory floor without swapping the entire cylinder body.
Variable Depth Ejection
Ejecting parts of different heights from a machining center by trimming the extend stroke up to 100 mm to match specific bin depths.
Replacing the Airtac SUJ Adjustable Cylinder SUJ100X125-100TC with the SAUJ100X125-100TC
To replace the discontinued SUJ100X125-100TC, order the drop-in SAUJ100X125-100TC; the bore, stroke, 100 mm adjust window, 1/2" port, and TC mounting remain identical. If migrating, the SAUJ also offers the SAUF built-in-valve variant and requires current CMSG/DMSG/EMSG sensors (this SUJ used CS1-B/DS1-B, but this specific non-magnetic SKU takes no switch anyway). When sizing both ways, the neighboring 80 mm bore provides 2513 N push at 0.5 MPa, while the 100 mm bore offers 3927 N at 0.5 MPa or 5497 N at 0.7 MPa. The 100 mm adjust window is ideal when exact extend length must be dialed in on-site, beating a fixed SAU plus external stop. Use FA or LB mounts if TC is unsuitable. Because the nominal stroke is 125 mm, side-load concerns are minimal, but always confirm load guidance. The stop screw sets end position only; for load holding on air loss, specify an external rod lock or pilot-operated check valve, as the cushion only decelerates.
Replacement checklist
- ✓ Same bore / stroke → SAUJ100X125-100TC
- ✓ Port/thread type (PT/G/NPT)
- ✓ Magnet (-S): sensor family CS1-B → CMSG
- ✓ Mounting reused (FA/FB/CA/CB/LB)
- ✓ Need a built-in valve? → SAUF
Airtac SUJ Adjustable Cylinder SUJ100X125-100TC FAQ
Yes, the AirTAC SUJ100X125-100TC is discontinued. The exact drop-in replacement is the SAUJ100X125-100TC, which matches the 100 mm bore, 125 mm stroke, 100 mm adjust window, 1/2" port, and TC mounting. The SAUJ also supports current CMSG/DMSG/EMSG sensors.
This double-acting single-rod cylinder has a 100 mm adjust window (usable extend stroke 25-125 mm). It delivers 3927 N push / 3681 N pull at 0.5 MPa, 5497 N push at 0.7 MPa, and 7068 N push at 0.9 MPa. It features a 1/2" port, 29 mm cushions, and the stop screw sets end position but is not a load lock.
Related AirTAC SAU Cylinders
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