Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10
The AirTAC Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 is a genuine double-acting profile-type standard air cylinder with a Ø100mm bore and 95mm stroke, 1/2" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.
- BoreØ100 mm
- Stroke95 mm
- Port size1/2"
- Acting typeDouble acting
- Rod threadM20×1.5
- CushionAdjustable, 29 mm
About the Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10
The AirTAC SAUJ100X95-10 is a double-acting, single-rod profile cylinder with an on-site adjustable extend stroke. An external stop screw lets you trim the working stroke by up to 10 mm, yielding a usable range of 85-95 mm. The nominal 95 mm represents the maximum extension before adjustment. It features a 1/2" port and a 25 mm piston rod.
Delivering 3927 N push and 3681 N pull force at 0.5 MPa, this bore size provides substantial power. The computed safe working load is roughly 2356 N, allowing a vertical lift of about 200 kg with a 2:1 safety margin. The extruded aluminum profile is shorter than an ISO 15552 cylinder of the same bore. Note this SKU lacks a magnet, so it cannot accept position sensors.
Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 Technical Specifications
| Model | Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 |
|---|---|
| Series | SAU profile-type cylinder |
| Bore size | Ø100 mm |
| Stroke | 95 mm |
| Acting type | Double acting |
| Port size | 1/2" |
| Rod thread | M20×1.5 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Adjustable, 29 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10
| SAU | Profile-type standard cylinder series. |
|---|---|
| 100 | Bore size in mm. |
| ×95 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.
Where the Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 Is Used
Press Fit Tuning
Allows operators to dial in a precise 85-95 mm extend position for seating bearings, compensating for material thickness variations without changing hardware.
Carton Flap Folding
Provides adjustable end-stops to accommodate varying box heights on a packaging line, tweaking the extend stroke up to 10 mm for perfect flap closure.
Pallet Positioning
Enables fine-tuning of the pusher endpoint to align pallets accurately, ensuring items are placed correctly without re-engineering the pneumatic setup.
Is the Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 the Right Cylinder?
When sizing this actuator, compare both ways: dropping to an 80 mm bore reduces the 0.5 MPa push to 2513 N, while stepping up is unnecessary if 3927 N suffices. Choose this SAUJ model over a fixed SAU when your assembly requires minor 10 mm end-position tuning without buying a new cylinder. Mounting options include Basic, FA flange, and LB foot, sharing compatibility with the AirTAC SC series. Because this specific SKU has no -S magnet, it cannot support CMSG or DMSG sensors. For this 95 mm stroke, side-load is minimal, but always guide the load for stability.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Stroke and mounting space
- ✓ Port/thread type (PT/G)
- ✓ Magnet (-S) for sensors?
- ✓ Side load — consider a guided cylinder
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Adjust end cushion screws for smooth stops.
- check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
- check Installation by qualified personnel per AirTAC docs.
Airtac SAUJ100 Adjustable Cylinder SAUJ100X95-10 FAQ
At 0.5 MPa it provides 3927 N push and 3681 N pull force. Push outputs are 5497 N at 0.7 MPa and 7068 N at 0.9 MPa, with a theoretical max of 801 kgf at 1.0 MPa. The 95 mm nominal extend stroke can be shortened by up to 10 mm via the external stop screw, giving an 85-95 mm usable range.
No. A plain SAUJ cylinder does not hold the load without live air; the piston will drift and the 29 mm adjustable air cushion only decelerates motion near the end of travel. The stop screw sets the end position but is not a load lock. For secure load holding, use an external rod lock or a pilot-operated check valve.
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