Airtac TCL Triple Axis Cylinder TCL100X25S
The AirTAC Airtac TCL Triple Axis Cylinder TCL100X25S is a genuine JIS-standard guided cylinder with a Ø100mm bore and 25mm stroke on twin guide rods. Its integrated steel-ball linear bearing gives low-friction, high-precision travel — well suited to vertical lifts and high-load, high-accuracy moves, holding the tool square to ±0.04° of rotation without any external linear guide.
- BoreØ100 mm
- Stroke25 mm
- Port size3/8"
- BearingSteel-ball linear bearing
- Non-rotating±0.04°
- CushionRubber bumper
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac TCL Triple Axis Cylinder TCL100X25S
The AirTAC TCL100X25S is a JIS-standard twin-rod guided cylinder engineered for heavy-duty double-acting actuation. A central Ø25 mm piston rod drives the load while two Ø30 mm guide rods carry the radial force and moment, eliminating the need to align a separate external linear rail. Equipped with a steel-ball linear bearing, this unit yields low-friction, stick-slip-free travel ideal for highly accurate vertical lifts. Generating 3927 N of push force at 0.5 MPa, it tackles substantial weights with smooth precision.
Rotation is tightly controlled to a non-rotating tolerance of ±0.04°, keeping heavy platens or blades perfectly square under off-centre loads. Air enters via 3/8" ports, and the integrated body includes precision locating holes so you can remove and remount the unit without re-teaching your zero position. Stroke termination is absorbed by fixed rubber TPU bumpers rather than an adjustable air cushion. The standard built-in magnet works seamlessly with CS1 reed or DS1 electronic switches across four sensor grooves.
Airtac TCL Triple Axis Cylinder TCL100X25S Technical Specifications
| Model | Airtac TCL Triple Axis Cylinder TCL100X25S |
|---|---|
| Series | TCL JIS guided (twin-rod) cylinder |
| Bore size | Ø100 mm |
| Stroke | 25 mm |
| Acting type | Double acting |
| Bearing | Steel-ball linear bearing |
| Port size | 3/8" |
| Guide-rod dia. | Ø30 mm |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 50 – 400 mm/s |
| Non-rotating tolerance | ±0.04° (retracted) |
| Cushion | Rubber bumper |
| Max std stroke | Up to 250 mm |
Specifications follow the official AirTAC TCL/TCM series datasheet (JIS standard). Confirm against the product label before installation. Thread options: PT (blank) / G / NPT. Every TC model ships with a built-in magnet for sensor switches.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3682 N |
| 0.7 MPa | 5498 N | — |
| Max | 801 kgf | |
Force is set by the bore and piston rod (Ø25 mm); the twin guide rods carry side load and torque, not thrust. Actual usable force is lower than theoretical due to friction and back-pressure.
Model Code: Airtac TCL Triple Axis Cylinder TCL100X25S
| TC | Tri-rod (guided, twin-rod) cylinder, double acting. |
|---|---|
| L | Bearing: Steel-ball linear bearing (L = linear ball). |
| 100 | Bore size in mm. |
| ×25 | Stroke length in mm. |
| S | Built-in magnet (standard on TC) for a magnetic sensor switch. |
Sister type: TCM100X25 (brass sliding bearing, more impact/dust tolerant). Thread codes: blank = PT · G · T = NPT.
Where the Airtac TCL Triple Axis Cylinder TCL100X25S Is Used
Heavy Pallet Gate Stop
Halting loaded pallets on a conveyor demands high radial load capacity; the Ø30 guide rods absorb the side impact while 3927 N of push force securely blocks the path.
Press Platen Lowering
Moving a heavy welding or stamping platen downward requires stick-slip-free vertical motion; the steel-ball linear bearing ensures a smooth, precise descent under extreme weight.
Large Fixture Actuation
Clamping bulky 3D welding fixtures relies on exact squareness; the ±0.04° non-rotating tolerance keeps the mounting face true even when the load is heavily offset.
Is the Airtac TCL Triple Axis Cylinder TCL100X25S the Right Cylinder?
Choosing this 100 mm bore requires serious pneumatic capacity, as it generates 3927 N of thrust at just 0.5 MPa and hits a theoretical maximum of 801 kgf. If your application sits at the lower edge of the heavy-duty spectrum, stepping down to the Ø80 bore yields 2513 N of push force at 0.5 MPa. Since this is the largest standard bore in the TCL family, there is no larger option; for extreme impact loads or highly abrasive, dusty environments, consider the sibling TCM series with its brass sliding bearing which handles severe radial loads better than the steel-ball linear bearing.
Keep in mind the guide unit resists torsional twist, not gravity; if air pressure drops or the directional valve centres, the rod will drift downward. To prevent falling loads in vertical setups, install an external pneumatic rod lock or a pilot-operated check valve. For replacement orders, specify the 100 mm bore, 25 mm stroke, 3/8" PT thread, and the standard S magnet.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Side load / torque the guide must carry
- ✓ TCL (precision, low friction) vs TCM (impact, radial load)
- ✓ Stroke & mounting face (top / bottom / rear)
- ✓ Port/thread type (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check The guide unit takes side load & torque — but do not exceed the max safe load/torque for your stroke.
- check Mount from the top, bottom (screw or T-slot) or rear face; use the precision locating holes.
- check Do not disassemble the fixing block or guide unit — factory-set precision.
- check Fit CS1 / DS1 magnetic switches in the four sensor slots as needed.
Airtac TCL Triple Axis Cylinder TCL100X25S FAQ
At 0.5 MPa operating pressure, this 100 mm bore cylinder provides 3927 N of push force and 3682 N of pull force. When supplied at 0.7 MPa, the push force increases to 5498 N. The theoretical maximum force is 801 kgf at 1.0 MPa.
No, the TC series uses fixed rubber TPU bumpers at each end to soften the impact at stroke limits. There is no adjustable air cushion or cushion screw to set. The operating speed range for this 100 mm bore is 50-400 mm/s.
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1-Year Warranty
Covers non-human-caused product damage.
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Standard models are processed and dispatched in 3-5 business days.
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Most inquiries answered within 7-8 hours.
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