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AirTAC TCM Series · Guided (Twin-Rod) Cylinder

Airtac TCM Triple Axis Cylinder TCM100X25S

The AirTAC Airtac TCM Triple Axis Cylinder TCM100X25S is a genuine JIS-standard guided cylinder with a Ø100mm bore and 25mm stroke on twin guide rods. Its integrated brass sliding bearing gives high radial-load and impact resistance — about double the horizontal impact tolerance of a plain cylinder, holding the tool square to ±0.05° of rotation without any external linear guide.

  • BoreØ100 mm
  • Stroke25 mm
  • Port size3/8"
  • BearingBrass sliding bearing
  • Non-rotating±0.05°
  • CushionRubber bumper
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About the Airtac TCM Triple Axis Cylinder TCM100X25S

The AirTAC TCM100X25S is a JIS-standard twin-rod guided cylinder featuring a robust brass sliding bearing. A central drive piston moves between two integrated guide rods, completely removing the need for an external linear rail while carrying heavy side loads and torque. Delivering 3927 N of push at 0.5 MPa, this double-acting unit is built for demanding industrial duty.

Designed for harsh environments, the brass sliding bearing shrugs off dust, weld spatter, and hard knocks, offering about double the horizontal impact resistance of a plain cylinder. The Ø25 mm piston rod and Ø32 mm guide rods provide exceptional structural integrity. Stroke termination relies on fixed TPU elastomer pads at each end, meaning there is no adjustable air cushion screw to set or maintain. With a non-rotating tolerance of ±0.05°, it keeps heavy blades or plates perfectly square under off-centre loads.

Airtac TCM Triple Axis Cylinder TCM100X25S Technical Specifications

ModelAirtac TCM Triple Axis Cylinder TCM100X25S
SeriesTCM JIS guided (twin-rod) cylinder
Bore sizeØ100 mm
Stroke25 mm
Acting typeDouble acting
BearingBrass sliding bearing
Port size3/8"
Guide-rod dia.Ø32 mm
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range50 – 400 mm/s
Non-rotating tolerance±0.05° (retracted)
CushionRubber bumper
Max std strokeUp to 250 mm

Specifications follow the official AirTAC TCL/TCM series datasheet (JIS standard). Confirm against the product label before installation. Thread options: PT (blank) / G / NPT. Every TC model ships with a built-in magnet for sensor switches.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3682 N
0.7 MPa5498 N—
Max801 kgf

Force is set by the bore and piston rod (Ø25 mm); the twin guide rods carry side load and torque, not thrust. Actual usable force is lower than theoretical due to friction and back-pressure.

Model Code: Airtac TCM Triple Axis Cylinder TCM100X25S

TCTri-rod (guided, twin-rod) cylinder, double acting.
MBearing: Brass sliding bearing (M = brass sliding).
100Bore size in mm.
×25Stroke length in mm.
SBuilt-in magnet (standard on TC) for a magnetic sensor switch.

Sister type: TCL100X25 (steel-ball linear bearing, lower friction & higher precision). Thread codes: blank = PT · G · T = NPT.

Where the Airtac TCM Triple Axis Cylinder TCM100X25S Is Used

factory

Foundry Mould Press

Pushing heavy sand mould patterns with 3927 N of force at 0.5 MPa, where the brass sliding bearing tolerates abrasive grit and hot debris that would destroy a steel-ball guide.

construction

Heavy Pallet Stopper

Halting loaded pallets on a transfer line; the twin guide rods absorb the radial impact and side load, while the ±0.05° non-rotating tolerance keeps the stop plate perfectly aligned.

precision_manufacturing

Weld Cell Clamp

Holding thick steel sections in a robotic weld cell, shrugging off weld spatter and knocks without requiring a separate external linear guide to support the clamp mechanism.

Is the Airtac TCM Triple Axis Cylinder TCM100X25S the Right Cylinder?

When sizing your drive, consider the neighbouring bores: dropping down to an Ø80 cylinder provides 2513 N of push at 0.5 MPa, while stepping up to the Ø100 yields 3927 N. This 25 mm stroke is well within the 250 mm maximum standard stroke for this bore. If your application demands low-friction movement or extreme vertical precision rather than impact resistance, the sister TCL series with its steel-ball linear bearing is the better choice. Note that this cylinder does not hold its load if air pressure is lost; the rod will drift. For fail-safe positioning, install an external rod lock or a pilot-operated check valve. This configuration includes the standard S magnet for sensing and uses PT threaded 3/8" ports.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Side load / torque the guide must carry
  • ✓ TCL (precision, low friction) vs TCM (impact, radial load)
  • ✓ Stroke & mounting face (top / bottom / rear)
  • ✓ Port/thread type (PT/NPT/G)
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check The guide unit takes side load & torque — but do not exceed the max safe load/torque for your stroke.
  • check Mount from the top, bottom (screw or T-slot) or rear face; use the precision locating holes.
  • check Do not disassemble the fixing block or guide unit — factory-set precision.
  • check Fit CS1 / DS1 magnetic switches in the four sensor slots as needed.

Airtac TCM Triple Axis Cylinder TCM100X25S FAQ

At 0.5 MPa, this 100 mm bore cylinder generates 3927 N of push and 3682 N of pull. At 0.7 MPa, the push increases to 5498 N. The maximum theoretical force is 801 kgf.

Yes, the standard built-in magnet is compatible with AirTAC DS1 electronic switches and CS1 reed switches across four body slots. End-of-stroke damping is handled by fixed rubber TPU bumpers; there is no adjustable air cushion on this unit.

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