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AirTAC ACEJ Series · ISO 21287 Compact Cylinder

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40

The AirTAC Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40 is a genuine double acting, adjustable stroke ISO 21287 compact air cylinder with a Ø100mm bore and 125mm stroke, 1/8" air ports and a hard-anodized aluminium body. Its short compact envelope saves about 50% of the mounting length of an ISO 15552 profile cylinder.

  • BoreØ100 mm
  • Stroke125 mm
  • Port size1/8"
  • Acting typeDouble acting, adjustable stroke
  • Rod threadM12×1.75
  • CushionFixed TPU bumper (both ends)
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About the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40

A double acting ISO 21287 compact cylinder, the ACEJ100X125-40 pairs a 100 mm bore with a 125 mm stroke that an external stop screw trims by up to 40 mm, giving a usable extend range of 85-125 mm on site. At 0.5 MPa it pushes 3927 N and pulls 3769.9 N, and at 0.7 MPa push rises to 5497.8 N, with a theoretical ceiling of 800.9 kgf at 1.0 MPa. Running on air filtered to 40 um at 0.15-1.0 MPa (22-145 psi), it cycles at 30-500 mm/s across -20 to +70 C.

The hard-anodized aluminium body with an S45C hard-chrome rod saves about 50% of the mounting length of an ISO 15552 profile cylinder, so heavy clamping can fit inside tight press frames and weld fixtures. Plan on roughly 2356 N of real work at 0.5 MPa, which lifts about 240 kg vertically with a 2:1 margin. A fixed TPU bumper at each end absorbs end-of-stroke impact, and the optional -S magnet enables CMSE / DMSE switches when ordered.

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40 Technical Specifications

ModelAirtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40
SeriesACEJ compact cylinder
StandardISO 21287
Bore sizeØ100 mm
Stroke125 mm
Acting typeDouble acting, adjustable stroke
Port size1/8"
Rod threadM12×1.75
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionFixed TPU bumper (both ends)
Max standard strokeUp to 300 mm

Specifications follow the official AirTAC ACE-series (ISO 21287) datasheet. Body: hard-anodized aluminium alloy; piston rod: S45C carbon steel with hard-chrome plating. Rod type: female thread (blank) or male thread (B). Thread options: PT (blank) / G. A built-in magnet is OPTIONAL — add the -S code to fit CMSE / DMSE position sensors.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3770 N
0.7 MPa5498 N5278 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40

ACEJISO 21287 compact cylinder (adjustable-stroke).
100Bore size in mm.
×125Stroke length in mm.
-40Adjustable stroke window (mm the extend stroke can be shortened on site).
SOptional built-in magnet for CMSE / DMSE sensors (omit for no magnet).
BRod type: B = male thread; blank = female thread.

ACE-family variants: ACE (double acting), ASE / ATE (single acting push / pull), ACED (double rod), ACEJ (adjustable stroke), TACE / TACED (non-rotating twin-guide yoke). Mounting accessories: FA / FB flange, LB foot, CA / CB clevis, CR, SDB pivot, FTC; plus I and Y knuckles. Thread PT (blank) / G.

Where the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40 Is Used

compress

Press-frame clamping of steel stampings

With 3927 N push at 0.5 MPa and a 40 mm trim window, the cylinder clamps heavy stampings in a compact press frame where a full-length ISO 15552 body would not fit.

forklift

Pallet-lift pop-up rollers in warehousing

The short body and about 240 kg vertical-lift margin at 0.5 MPa suit pop-up roller stations that raise loaded pallet sections on conveyor transfer lines.

factory

Gate actuation on foundry sand lines

A 125 mm stroke trimmed to 85-125 mm drives sand-gate slides on moulding lines, with the optional -S magnet feeding CMSE switch feedback to the PLC.

Is the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40 the Right Cylinder?

At this force class the 100 mm bore is the right pick when a 63 mm bore (1558.6 N push at 0.5 MPa) falls short but an 80 mm bore (2513.3 N) leaves little margin for your 3927 N-class load. If your job needs a longer reach, bore 100 accepts standard strokes up to 300 mm, so a 125 mm stroke sits well inside the catalogue range. Remember the stop screw only shortens the extend stroke and is not a mid-stroke lock: on air loss the piston still drifts, so add a separate holding valve where a load must stay put. Bolt FA flange or LB foot mounts to the ISO 21287 face, and order the -S code if CMSE / DMSE position sensing is planned.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Short stroke fits the compact body
  • ✓ Port/thread type (PT / G)
  • ✓ Add -S if you need the magnet for sensors
  • ✓ Rod type (female / male B) & mount (FA/LB/CA)
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Compact body: keep the stroke short and avoid side load on the rod.
  • check Do not dismantle the threaded front/back covers.
  • check Keep speed within the rated range; the TPU bumper absorbs stroke-end energy.
  • check Installation by qualified personnel per AirTAC docs.

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X125-40 FAQ

At 0.5 MPa it pushes 3927 N and pulls 3769.9 N; at 0.7 MPa push is 5497.8 N and pull 5277.9 N, with a theoretical maximum of 800.9 kgf at 1.0 MPa. The -40 code is a 40 mm adjustment window: a stop screw on the front cover shortens the 125 mm extend stroke by up to 40 mm, so the working range is 85-125 mm. It shortens the stroke only and never extends it past the ordered value.

It is an ISO 21287 compact cylinder with a hard-anodized aluminium body, threaded aluminium covers, an S45C hard-chrome rod, a 1/8" PT port and a fixed TPU bumper at both ends that absorbs end-of-stroke impact. Mounting options include FA flange and LB foot plus I/Y rod knuckles on the standard ISO 21287 face. Position sensing requires the optional -S magnet code; without it no magnet is fitted, so CMSE / DMSE switches only work when -S is ordered.

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