Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40
The AirTAC Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 is a genuine double acting, adjustable stroke ISO 21287 compact air cylinder with a Ø100mm bore and 250mm stroke, 1/8" air ports and a hard-anodized aluminium body. Its short compact envelope saves about 50% of the mounting length of an ISO 15552 profile cylinder.
- BoreØ100 mm
- Stroke250 mm
- Port size1/8"
- Acting typeDouble acting, adjustable stroke
- Rod threadM12×1.75
- CushionFixed TPU bumper (both ends)
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40
A double acting ISO 21287 compact cylinder, the ACEJ100X250-40 pairs a 100 mm bore with a 250 mm stroke that an external stop screw trims on site by up to 40 mm, giving a usable extend range of 210-250 mm. At 0.5 MPa it pushes 3927 N and pulls 3769.9 N, and the theoretical ceiling is 800.9 kgf at 1.0 MPa. The hard-anodized aluminium body carries magnet slots, and the S45C rod is hard-chrome plated for long seal life.
Because the short body saves about 50% of the mounting length of an ISO 15552 profile cylinder, this heavy-thrust size still fits presses, gantries and guard zones where a full-length profile cylinder cannot. In practice, plan on roughly 0.6 of the push force - about 2356 N - for real work at 0.5 MPa, which corresponds to lifting around 120 kg vertically with a 2:1 margin (240 kg at the full 3927 N). Air supply is 0.15-1.0 MPa (22-145 psi), speed 30-500 mm/s, and a fixed TPU bumper sits at both ends. Note that the stop screw is a mechanical end stop only: on air loss the piston still drifts, so it is not a load-holding lock.
Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 Technical Specifications
| Model | Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 |
|---|---|
| Series | ACEJ compact cylinder |
| Standard | ISO 21287 |
| Bore size | Ø100 mm |
| Stroke | 250 mm |
| Acting type | Double acting, adjustable stroke |
| Port size | 1/8" |
| Rod thread | M12×1.75 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Fixed TPU bumper (both ends) |
| Max standard stroke | Up to 300 mm |
Specifications follow the official AirTAC ACE-series (ISO 21287) datasheet. Body: hard-anodized aluminium alloy; piston rod: S45C carbon steel with hard-chrome plating. Rod type: female thread (blank) or male thread (B). Thread options: PT (blank) / G. A built-in magnet is OPTIONAL — add the -S code to fit CMSE / DMSE position sensors.
Theoretical Output Force (Ø100mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 3927 N | 3770 N |
| 0.7 MPa | 5498 N | 5278 N |
| Max (@1.0 MPa) | 801 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
Model Code: Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40
| ACEJ | ISO 21287 compact cylinder (adjustable-stroke). |
|---|---|
| 100 | Bore size in mm. |
| ×250 | Stroke length in mm. |
| -40 | Adjustable stroke window (mm the extend stroke can be shortened on site). |
| S | Optional built-in magnet for CMSE / DMSE sensors (omit for no magnet). |
| B | Rod type: B = male thread; blank = female thread. |
ACE-family variants: ACE (double acting), ASE / ATE (single acting push / pull), ACED (double rod), ACEJ (adjustable stroke), TACE / TACED (non-rotating twin-guide yoke). Mounting accessories: FA / FB flange, LB foot, CA / CB clevis, CR, SDB pivot, FTC; plus I and Y knuckles. Thread PT (blank) / G.
Where the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 Is Used
Baling and compacting stations
The 3927 N push at 0.5 MPa (5497.8 N at 0.7 MPa) drives scrap-compaction and baling rams, with the 40 mm window letting operators trim ram travel to match bin depth.
Heavy press-fit and staking fixtures
Bearing pressing and staking on automotive assembly lines use the 210-250 mm adjustable extend range to seat parts precisely, with the TPU bumper absorbing end-of-stroke shock at up to 500 mm/s.
Pallet and gate lifting gantries
With about 240 kg of vertical lift equivalent at full 0.5 MPa push, the 100 mm bore raises gates, pallet stops and lift-assist arms on warehouse conveyor gantries.
Is the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 the Right Cylinder?
Size this bore when your jig needs more than a 63 mm unit can give: at 0.5 MPa the 63 mm bore pushes only 1558.6 N against 3927 N here. If your load is lighter, the 80 mm bore (2513.3 N push at 0.5 MPa) may be the more economical pick. Both sizes share the 1/8" port. The -40 window suits fixtures where the final die or stop position is tuned after installation - set it anywhere from 210 to 250 mm of extend. FA flange or LB foot mounts bolt to the ISO 21287 face, and I/Y rod knuckles fit the M12x1.75 female rod thread. Position feedback needs the optional -S magnet ordered with CMSE / DMSE switches; this model without -S carries no magnet, so no sensor can be mounted.
Quick checklist
- ✓ Required force at your working pressure
- ✓ Short stroke fits the compact body
- ✓ Port/thread type (PT / G)
- ✓ Add -S if you need the magnet for sensors
- ✓ Rod type (female / male B) & mount (FA/LB/CA)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.15 – 1.0 MPa operating pressure.
- check Compact body: keep the stroke short and avoid side load on the rod.
- check Do not dismantle the threaded front/back covers.
- check Keep speed within the rated range; the TPU bumper absorbs stroke-end energy.
- check Installation by qualified personnel per AirTAC docs.
Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X250-40 FAQ
At 0.5 MPa it pushes 3927 N and pulls 3769.9 N; at 0.7 MPa push rises to 5497.8 N and pull to 5277.9 N; the theoretical maximum is 800.9 kgf at 1.0 MPa. The -40 code means an external stop screw shortens the 250 mm extend stroke by up to 40 mm, so the working range is 210-250 mm. It runs on 0.15-1.0 MPa (22-145 psi) air filtered to 40 um, at 30-500 mm/s, with a 1/8" PT port and an M12x1.75 female rod thread. The stop is an end stop only - it does not hold a load if air is lost.
As an ISO 21287 compact cylinder it saves about 50% of the mounting length of an ISO 15552 profile cylinder, so the 250 mm stroke fits shallower machine frames. Both ends carry a fixed TPU bumper that decelerates the piston at stroke end. FA flange and LB foot mounts plus I and Y rod knuckles bolt straight to the ISO 21287 face. For end-of-stroke or mid-travel detection, order the -S variant with the optional magnet and use CMSE or DMSE switches; without -S there is no magnet and no sensing is possible. Weight and outline dimensions: confirm from datasheet.
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