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AirTAC ACEJ Series · ISO 21287 Compact Cylinder

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S

The AirTAC Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S is a genuine double acting, adjustable stroke ISO 21287 compact air cylinder with a Ø100mm bore and 55mm stroke, 1/8" air ports and a hard-anodized aluminium body. Its short compact envelope saves about 50% of the mounting length of an ISO 15552 profile cylinder.

  • BoreØ100 mm
  • Stroke55 mm
  • Port size1/8"
  • Acting typeDouble acting, adjustable stroke
  • Rod threadM12×1.75
  • CushionFixed TPU bumper (both ends)
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About the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S

A double acting ISO 21287 compact cylinder with a 100 mm bore and a 55 mm stroke that an external stop screw trims on site: the -40 code gives a 40 mm window, so the extend stroke can be set anywhere from 15 to 55 mm without changing the cylinder. At 0.5 MPa it pushes 3927 N and pulls 3769.9 N, and at 0.7 MPa push rises to 5497.8 N, putting this bore in the heavy-clamp and press class. The short body saves about 50% of the mounting length of an ISO 15552 profile cylinder, so it slots into presses, weld fixtures and gantries where a full-length body will not fit.

The hard-anodized aluminium body carries a S45C hard-chrome plated 20 mm rod, with a fixed TPU bumper at each end to absorb end-of-stroke impact. Because this model carries the -S magnet option, CMSE or DMSE reed and solid-state switches can be clamped anywhere along the body for end-of-stroke signals. As a rule of thumb, plan on roughly 2356 N of usable work at 0.5 MPa (about 0.6 of the push force), which is a vertical lift of around 240 kg - halve that to about 120 kg if you want a 2:1 margin when matching real part weights.

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S Technical Specifications

ModelAirtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S
SeriesACEJ compact cylinder
StandardISO 21287
Bore sizeØ100 mm
Stroke55 mm
Acting typeDouble acting, adjustable stroke
Port size1/8"
Rod threadM12×1.75
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionFixed TPU bumper (both ends)
Max standard strokeUp to 300 mm

Specifications follow the official AirTAC ACE-series (ISO 21287) datasheet. Body: hard-anodized aluminium alloy; piston rod: S45C carbon steel with hard-chrome plating. Rod type: female thread (blank) or male thread (B). Thread options: PT (blank) / G. A built-in magnet is OPTIONAL — add the -S code to fit CMSE / DMSE position sensors.

Theoretical Output Force (Ø100mm)

PressurePush forcePull force
0.5 MPa3927 N3770 N
0.7 MPa5498 N5278 N
Max (@1.0 MPa)801 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S

ACEJISO 21287 compact cylinder (adjustable-stroke).
100Bore size in mm.
×55Stroke length in mm.
-40Adjustable stroke window (mm the extend stroke can be shortened on site).
SOptional built-in magnet for CMSE / DMSE sensors (omit for no magnet).
BRod type: B = male thread; blank = female thread.

ACE-family variants: ACE (double acting), ASE / ATE (single acting push / pull), ACED (double rod), ACEJ (adjustable stroke), TACE / TACED (non-rotating twin-guide yoke). Mounting accessories: FA / FB flange, LB foot, CA / CB clevis, CR, SDB pivot, FTC; plus I and Y knuckles. Thread PT (blank) / G.

Where the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S Is Used

compress

Press-fit stamping station

The 3927 N push at 0.5 MPa seats bearings or bushings into aluminium housings on an assembly line, with the stop screw set to a repeatable 20 mm working stroke.

precision_manufacturing

Weld fixture clamping

Clamps steel brackets against locating pins in an automotive weld cell; the compact body fits inside the fixture frame where a longer profile cylinder cannot reach.

forklift

Pallet gate actuation

Swings or lifts heavy pallet-stop gates on a conveyor line, with CMSE switches reporting gate-open and gate-closed positions to the PLC.

Is the Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S the Right Cylinder?

Size against neighbours: a 80 mm bore gives 2513.3 N push at 0.5 MPa, while stepping up to 125 mm raises it to 6135.9 N, so pick the 100 mm when your clamp or press force sits between roughly 2400 and 3900 N at 0.5 MPa. If you need the full 55 mm stroke every cycle, the fixed-stroke ACE100X55 does the same job without the stop screw. FA flange and LB foot mountings bolt to the ISO 21287 face, and I or Y rod knuckles suit pivoting tooling. Remember the stop screw only shortens the extend stroke - it is not a mid-stroke lock, so on air loss the piston will still drift.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Short stroke fits the compact body
  • ✓ Port/thread type (PT / G)
  • ✓ Add -S if you need the magnet for sensors
  • ✓ Rod type (female / male B) & mount (FA/LB/CA)
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Compact body: keep the stroke short and avoid side load on the rod.
  • check Do not dismantle the threaded front/back covers.
  • check Keep speed within the rated range; the TPU bumper absorbs stroke-end energy.
  • check Installation by qualified personnel per AirTAC docs.

Airtac ACEJ80~100 Adjustable Compact Cylinder ACEJ100X55-40S FAQ

At 0.5 MPa it pushes 3927 N and pulls 3769.9 N; at 0.7 MPa push is 5497.8 N, and the theoretical maximum is 800.9 kgf at 1.0 MPa. The -40 code is a 40 mm adjustment window: an external stop screw shortens the 55 mm extend stroke to any value from 15 to 55 mm. It is a mechanical end stop only - it never holds a load if air is lost.

It is an ISO 21287 compact cylinder whose short body saves about 50% of the mounting length of an ISO 15552 profile cylinder. A fixed TPU bumper at each end absorbs end-of-stroke impact. This model carries the optional -S magnet, so CMSE or DMSE reed or solid-state switches can be mounted along the body. FA flange and LB foot mountings plus I/Y rod knuckles bolt straight to the ISO 21287 face; the rod end is female M12x1.75 and the ports are 1/8" PT.

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