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AirTAC JSI Series · JIS Standard Cylinder

Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S

The AirTAC Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S is a genuine double acting, adjustable stroke JIS-standard air cylinder with a Ø125mm bore and 160mm stroke, G1/2 air ports and adjustable end cushioning. Its no-tie-rod, hard-anodized profile barrel is more compact than an ISO 15552 cylinder of the same bore — a space-saver on tight machines.

  • BoreØ125 mm
  • Stroke160 mm
  • Port sizeG1/2
  • Acting typeDouble acting, adjustable stroke
  • Rod threadM27×2.0
  • CushionAdjustable, 33 mm
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About the Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S

Delivering 6136 N of push force at 0.5 MPa, this 125 mm bore JIS profile cylinder features an external adjuster that shortens the extend stroke on-site by up to 100 mm. The nominal 160 mm stroke remains the maximum travel, letting you fine-tune the end position without swapping the actuator. Its hard-anodized aluminium extruded barrel keeps the total length shorter than a same-bore ISO 15552 unit. A built-in magnet (-S) supports CMSE and DMSE sensors that drop directly into the side grooves.

Equipped with a G1/2 port and an M27x2.0 rod thread, the unit handles a safe working load of about 3682 N, which translates to roughly 313 kg lifted vertically with a 2:1 margin. The 33 mm adjustable air cushions at both ends absorb impact, but remember the cushion only decelerates the piston. To hold a load securely on air loss, fit an external rod lock or a pilot-operated check valve, as the cylinder itself will drift.

Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S Technical Specifications

ModelAirtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S
SeriesJSI JIS-standard profile cylinder
Bore sizeØ125 mm
Stroke160 mm
Acting typeDouble acting, adjustable stroke
Port sizeG1/2
Rod threadM27×2.0
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 33 mm
Max standard strokeUp to 1500 mm

Specifications follow the official AirTAC JSI (JIS standard) datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G. Barrel: hard-anodized aluminum profile (no tie rods).

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa6136 N5734 N
0.7 MPa8590 N—
Max (@1.0 MPa)1251 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S

JSIJJIS-standard profile cylinder (adjustable-stroke type).
125Bore size in mm (32 / 40 / 50 / 63 / 80 / 100 / 125).
×160Stroke length in mm.
-SOptional built-in magnet for CMSE / DMSE sensors.

JSI-family variants: JSI (double acting), JSID (double rod), JSIJ (adjustable stroke). Mounting: LB / FA / FB / CA / CB / CR / TC / TCM1 / TCM2. Thread PT (blank) / G.

Where the Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S Is Used

forklift

Heavy Pallet Lift

Raises loaded pallets in a packaging line, using the 100 mm adjuster to tweak the exact lift height for different box sizes without changing the cylinder.

precision_manufacturing

Press Tonnage Stop

Acts as a heavy-duty end-stop in an assembly press, relying on 6136 N of thrust at 0.5 MPa and dialing in the precise 60 to 160 mm extend position on-site.

warehouse

Divertor Gate Control

Drives a heavy diverter arm on a sorting conveyor, using the built-in magnet and DMSE sensors to confirm gate position across the adjusted stroke.

Is the Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S the Right Cylinder?

When sizing this actuator, compare it against the neighbouring 100 mm bore, which provides 3927 N of push at 0.5 MPa, and decide if you need the 6136 N thrust this larger bore offers. The 125 mm bore sits at the top of the range, delivering a maximum theoretical force of 1251 kgf at 1.0 MPa. The 100 mm adjustable window is ideal for sharing a single spare across multiple stroke variants or dialling in exact end positions on-site. Mounting options include FA, LB, TC, TCM1, and TCM2 brackets. The -S magnet enables position sensing with CMSE or DMSE switches. Because the 160 mm stroke is relatively short, side-load stress is minimal, but for any application exceeding 300 mm of travel, always use external guide rails to prevent rod binding.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT / G / NPT)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Set cushions to minimum, then release gradually.
  • check Use correct mounting accessory (LB/FA/FB/CA/CB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac JSIJ100~125 Adjustable Cylinder JSIJ125X160-100S FAQ

This 125 mm bore cylinder uses a G1/2 port. It generates 6136 N push and 5734 N pull at 0.5 MPa, 8590 N push and 8028 N pull at 0.7 MPa, with a theoretical maximum force of 1251 kgf at 1.0 MPa.

The external adjuster lets you shorten the extend stroke by up to 100 mm on-site, giving a usable extend range of 60 to 160 mm. The nominal 160 mm stroke is the maximum travel, and the retract end remains fixed.

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