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AirTAC PBJ Series · Adjustable-Stroke Pen Cylinder

Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S

The AirTAC Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S is a double-acting pen-size mini cylinder with a rear adjuster screw that shortens the retract end of the stroke. On a Ø10mm bore it gives a nominal 160mm stroke with a 100mm fine-adjustable window — settable from 60 to 160mm, so you set the end position without changing hardware.

  • BoreØ10 mm
  • Nominal stroke160 mm
  • Adjust window100 mm
  • Effective range60–160 mm
  • Port sizeM5×0.8
  • Acting typeDouble acting
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About the Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S

The AirTAC PBJ10X160-100S is a double-acting, single-rod pen-size mini cylinder with a 10mm bore and a built-in magnet. A rear adjuster screw and lock nut shorten the retract end, giving an effective stroke range of 60-160mm. You can fine-tune the length on the machine without swapping hardware. The extend end remains fixed.

Output force matches a standard PB cylinder of the same bore, giving 39.3N push and 33N pull at 0.5MPa. The Ø4mm piston rod and barrel are SUS304 stainless. A fixed TPU bumper cushions both ends. Note that 160mm exceeds the 100mm max standard stroke for this 10mm bore, making this a non-standard, made-to-order variant.

Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S Technical Specifications

ModelAirtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S
SeriesPBJ JIS pen-size adjustable-stroke cylinder
Bore sizeØ10 mm
Rod diameterØ4 mm
Nominal stroke160 mm
Adjustable window100 mm (60–160 mm)
Adjuster threadM4×0.7
Port sizeM5×0.8
Operating pressure0.15 – 0.7 MPa
Proof pressure1.2 MPa
Temperature-20 to +70 °C
Speed range50 – 800 mm/s
CushionElastic bumper (both ends)
Max standard strokeUp to 100 mm

The adjuster shortens only the retract end; the extend end is fixed. Force is unchanged from the standard PB double-acting cylinder. Confirm the set position against the product label before installation.

Theoretical Output Force (Ø10mm)

PressurePush forcePull force
0.5 MPa39.3 N33.0 N
0.7 MPa (max)55.0 N46.2 N

Adjusting the stroke does not change output force — these are the same values as the standard PB double-acting cylinder of the same bore. Size with a friction margin.

Model Code: Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S

PBJJIS pen-size adjustable-stroke mini-cylinder series.
10Bore size in mm.
×160Nominal stroke length in mm.
-100Adjustable-stroke window in mm (10/20/30/40/50/75/100).
SBuilt-in magnet for magnetic-switch position sensing (omit = no magnet).

Fixed body — no separate back-cover code. Mounting accessories: LB, FA. Related PB-family variants: PB (fixed stroke), PBD (double rod), PBR (front-mount).

Where the Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S Is Used

swap_horiz

Changeover Fixtures

Rapidly adapt retract distances on modular assembly jigs when switching between product variants without machining new stop collars.

science

Trial Stops

Dial in the exact end-of-stroke position during prototype testing to find optimal engagement before finalizing a fixed design.

precision_manufacturing

Variable Depth Insert

Regulate the pressing depth of small pins or plugs on the fly for low-force insertion tasks requiring precise positioning.

Is the Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S the Right Cylinder?

When sizing, consider the neighbouring bores. A 12mm bore yields 56.5N push, whereas a 10mm bore like this provides 39.3N push at 0.5MPa. Keep in mind the rear screw only adjusts the retract position; the extend end is fixed. Always re-tighten the lock nut after setting your length to prevent vibration drift.

Confirm your ordering essentials: 10mm bore, 160mm nominal stroke, 100mm adjustable window, S magnet, and mounting. The air port is M5x0.8. The adjuster thread is M4x0.7. Plan for a safe working load of about 24N (roughly 60% of the 0.5MPa push figure) to account for seal friction and smooth travel.

Quick checklist

  • ✓ Need to fine-tune the end position on site
  • ✓ Retract end sits within 60–160 mm
  • ✓ Force at your working pressure
  • ✓ Magnet (S) for sensors?
  • ✓ Access to the rear adjuster screw
  • ✓ Keep the load coaxial — avoid side load
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 0.7 MPa operating pressure.
  • check Set the adjuster, then re-lock the check nut.
  • check The adjuster shortens the retract end only.
  • check Keep the load coaxial; avoid side load on the thin rod.
  • check Do not dismantle the front or back cover.

Airtac PBJ Adjustable Pen-Type Cylinder PBJ10X160-100S FAQ

The effective stroke range is 60-160mm. At 0.5MPa, push force is 39.3N and pull is 33N. At the 0.7MPa maximum, push is 55N and pull is 46.2N. The 160mm nominal stroke exceeds the 100mm max standard for this 10mm bore, making it a non-standard, made-to-order item.

A rear screw with an M4x0.7 thread shortens the retract end, while the extend end remains fixed. You must re-tighten the lock nut after setting to prevent vibration drift. The built-in S magnet works with reed or electronic switches. The cylinder does not hold position on air loss; the piston drifts, so an external stop or rod lock is needed for fail-safe holding.

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Related AirTAC PBJ Pen-Size Cylinders

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