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AirTAC SAI Series · ISO 15552 Cylinder

Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S

The AirTAC Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø125mm bore and 100mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.

  • BoreØ125 mm
  • Stroke100 mm
  • Port sizeG1/2
  • Acting typeDouble acting
  • Rod threadM27×2
  • CushionAdjustable, 40 mm
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About the Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S

The AirTAC SAIJ125X100-40-S is a double-acting ISO 15552 profile cylinder equipped with a rear stroke adjuster. It delivers 6136 N of push force at 0.5 MPa, featuring a SUS304 stainless steel rod (code B) and PT tapered ports. The built-in magnet supports CMSE reed and DMSE electronic sensors for precise position detection.

With a 40 mm adjustment range, this model provides a usable travel window of 60 to 100 mm. The rear stopper screw allows fine-tuning of the retract end position during commissioning or product changeover without adding external stops. The adjuster acts strictly as a travel stop and does not hold the load without live air pressure.

Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S Technical Specifications

ModelAirtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S
SeriesSAI ISO 15552 profile cylinder
Bore sizeØ125 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG1/2
Rod threadM27×2
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
CushionAdjustable, 40 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa6136 N5734 N
0.7 MPa8590 N—
Max (@1.0 MPa)1251 kgf

Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S

SAIISO 15552 profile-barrel cylinder series.
125Bore size in mm.
×100Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.

Where the Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S Is Used

tune

Product Changeover

Dial in the exact 60 to 100 mm retract position when switching line tooling to different package sizes without changing the cylinder.

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End-Stop Calibration

Fine-tune the final end-of-stroke position during machine commissioning to absorb mechanical tolerances and set precise clamping depth.

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Variable Positioning

Provide an adjustable mechanical stop for assemblies requiring flexible travel limits within the 40 mm adjustment window.

Is the Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S the Right Cylinder?

Choose this 125 mm bore when your application requires 6136 N of push force (or 5734 N pull) at 0.5 MPa. If you need less force, stepping down to a 100 mm bore yields 3927 N push force. The adjustable 60-100 mm travel window is ideal for machines processing variable product sizes, replacing the need to swap fixed-stroke SAI cylinders. For load-holding without continuous air, select a SAIL or BSAI cylinder instead.

This SAIJ configuration uses a SUS304 stainless steel rod for corrosion resistance and includes a magnet for DMSE solid-state sensors. It supports a reduced mounting set (Basic, FA, LB, TC, FTC, TCM1, TCM2) and omits FB, CA, CB, and CR brackets. The 125 mm bore operates at 30-500 mm/s. Since the 100 mm stroke is below 300 mm, side-load risks are minimal, but external guides are still recommended for heavy lateral loads.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/NPT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB/TC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAIJ125 Adjustable Cylinder SAIJ125BX100-40S FAQ

The rear adjuster screw lets you shorten the effective stroke by up to 40 mm, creating a usable travel window of 60 to 100 mm. It acts as a mechanical stop to fine-tune the end position and is not a lock.

At 0.5 MPa it provides 6136 N of push force and 5734 N of pull force. At 0.7 MPa the push force increases to 8590 N.

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