
The AirTAC Airtac SAIJ125 Adjustable Cylinder SAIJ125BX475-40 is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø125mm bore and 475mm stroke, G1/2 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ125X475-40 is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that creates a 435 to 475 mm usable travel window. Delivering 6136 N of push force at 0.5 MPa, it handles heavy-duty positioning while allowing precise end-stop tuning during commissioning without swapping out the entire actuator.
This variant utilizes a SUS304 stainless steel rod for superior corrosion resistance and features PT tapered ports. Because the 475 mm stroke is substantial, the 32 mm rod diameter and M27x2 thread provide necessary rigidity, though an external guide is recommended to manage side loads over this long travel distance.
| Model | Airtac SAIJ125 Adjustable Cylinder SAIJ125BX475-40 |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø125 mm |
| Stroke | 475 mm |
| Acting type | Double acting |
| Port size | G1/2 |
| Rod thread | M27×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 40 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 6136 N | 5734 N |
| 0.7 MPa | 8590 N | — |
| Max (@1.0 MPa) | 1251 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 125 | Bore size in mm. |
| ×475 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the 435-475 mm travel window during format changeovers on packaging lines, accommodating varying carton lengths without adding external mechanical stops.
Leverage the 6136 N push force to seat heavy components, using the rear screw to fine-tune the exact bottoming position during initial machine commissioning.
Move substantial payloads across a 475 mm span, relying on the robust 32 mm SUS304 rod and adjustable end-stop to dial in the precise transfer location.
Choose this 125 mm bore when a 100 mm bore (providing 3927 N push at 0.5 MPa) lacks the thrust for your tooling, but a 160 mm bore is physically oversized. The 40 mm adjustment range is selected when you need variable end-stops for frequent product-size changeovers on a line, rather than relying on a fixed-stroke SAI cylinder. When matching an ISO 15552 replacement, verify the 475 mm stroke, 40 mm adjuster, PT port thread, and mounting style (Basic, FA, LB, TC, FTC, TCM1, or TCM2).
For strokes of 475 mm, external load guiding is critical to prevent rod binding. Remember that the rear adjuster acts only as a travel stop to set deceleration alongside the air cushions; it does not hold the load without live air. For true load-holding without pneumatic pressure, consider an AirTAC SAIL or BSAI cylinder.
Quick checklist
At 0.5 MPa operating pressure, this 125 mm bore cylinder provides 6136 N of push force and 5734 N of pull force. It can reach a maximum push force of 11045 N at 0.9 MPa.
The rear adjuster screw allows you to shorten the nominal 475 mm stroke by up to 40 mm, providing an effective travel range of 435 to 475 mm. This stopper fine-tunes the end position but does not lock the load without continuous air pressure.
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