
The AirTAC Airtac SAIJ200 Adjustable Cylinder SAIJ200BX240-100S is a genuine double-acting ISO 15552 profile-barrel air cylinder with a Ø200mm bore and 240mm stroke, G3/4 air ports and adjustable end cushioning. Its standardized mounting interface makes it a drop-in replacement for other ISO 15552 cylinders in automation lines.
The AirTAC SAIJ200X240-100-S is a double-acting ISO 15552 profile cylinder featuring a rear stroke adjuster that permits a usable travel window of 140 to 240 mm. Delivering a substantial 15708 N of push force at 0.5 MPa, this massive 200 mm bore actuator is engineered for heavy-duty machinery requiring exact end-position calibration without external stops. The extruded aluminum barrel includes sensor grooves on both sides, and the PT G3/4 port ensures high airflow for rapid cycling.
This variant integrates a SUS304 stainless steel rod for superior corrosion resistance and features an integrated magnet (-S) designed to trigger CMSE reed or DMSE electronic solid-state sensors. The rear adjuster functions strictly as a travel stop to fine-tune the retract position, meaning it does not lock or hold the load without live air pressure. For applications requiring true load-holding, a SAIL pneumatic lock or external pilot-operated check valve is necessary.
| Model | Airtac SAIJ200 Adjustable Cylinder SAIJ200BX240-100S |
|---|---|
| Series | SAI ISO 15552 profile cylinder |
| Bore size | Ø200 mm |
| Stroke | 240 mm |
| Acting type | Double acting |
| Port size | G3/4 |
| Rod thread | M36×2 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.15 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 500 mm/s |
| Cushion | Adjustable, 50 mm |
| Max stroke | Up to 1500 mm |
Specifications follow the official AirTAC SAI series datasheet and ISO 15552 dimensions. Confirm against the product label before installation. Port options: G (BSPP) / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 15708 N | 15080 N |
| 0.7 MPa | 21991 N | — |
| Max (@1.0 MPa) | 3204 kgf | |
Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.
| SAI | ISO 15552 profile-barrel cylinder series. |
|---|---|
| 200 | Bore size in mm. |
| ×240 | Stroke length in mm. |
| -S | Optional built-in magnet for sensor position sensing. |
Related SAI-family variants: SAID (double rod), SAIJ (adjustable stroke), SAIL (with lock), SAIF (with valve), BSAI (enclasp / clamp-lock), and SAI-S with built-in magnet. Rod material: carbon steel (blank) / SUS420J2 (A) / SUS304 (B); seals: TPU (blank) / Viton H / NBR N.
Dial in the exact 140-240 mm travel window during commissioning to set precise pressing distances on large metal forming equipment without adding external mechanical stops.
Quickly adjust the retract end-position by up to 100 mm when switching a heavy-assembly line to accommodate a different product family size.
Fine-tune the stroke end-limit on massive positioning fixtures, leveraging the 15708 N push force and SUS304 rod to handle substantial loads in harsh environments.
Selecting this 200 mm bore actuator over a smaller neighbor, such as the 160 mm bore delivering 10053 N at 0.5 MPa, is necessary when your application demands up to 15708 N of push force. The 100 mm adjustment range is ideal for large-scale machine setups where product size changes require dialing in the retract distance during commissioning, completely avoiding the need to swap out a fixed-stroke SAI cylinder. When replacing an ISO 15552 cylinder, verify the 240 mm nominal stroke, 100 mm adjustment, PT G3/4 ports, and the -S magnet requirement.
Because the nominal stroke of 240 mm exceeds the 300 mm threshold requiring external guidance, and given the massive 40 mm rod diameter with M36x2 thread, this cylinder handles significant mechanical stress. However, long unsupported strokes still necessitate an external guide to prevent excessive side-loading. The SAIJ mounting set includes Basic, FA, LB, TC, FTC, TCM1, and TCM2 options, deliberately omitting FB, CA, CB, and CR configurations.
Quick checklist
At a 0.5 MPa operating pressure, this 200 mm bore cylinder provides 15708 N of push force and 15080 N of pull force. It can deliver up to 3204 kgf at its maximum 1.0 MPa pressure.
The rear adjuster acts as a mechanical stop that allows you to shorten the effective travel from the 240 mm nominal stroke down to a minimum of 140 mm. It only sets the end-position and does not hold the load without continuous air pressure.
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