
The AirTAC Airtac BB Double Male Thread Straight Connector BB0204 is a genuine male / male connector rated to 3.0 MPa proof pressure and 0 to +150 °C, for joining threaded pipe runs.
The BB0204 is a straight male connector with external PT threads on both ends: 1/4in on one side, 1/2in on the other. It is the widest step-up in the BB ladder that starts from a 1/4in port, doubling the thread in a single turned fitting instead of stacking a reducer on top of a straight adapter.
Like every part in this family it carries a nickel-plated body and a spec profile well beyond the usual push-in resin fitting: 3.0 MPa proof pressure, 0-1.0 MPa working pressure, -750 mmHg vacuum and a 0 to +150 C temperature range. That combination is why a steel-threaded part like this gets specified near ovens, dryers and moulding tools where a resin one-touch would soften or burst.
| Model | Airtac BB Double Male Thread Straight Connector BB0204 |
|---|---|
| Type | Male / male connector |
| Series | BB |
| Connection | Threaded both ends |
| Working pressure | 0 - 1.0 MPa (0 - 10 kgf/cm2) |
|---|---|
| Negative pressure | -750 mmHg (10 Torr) |
| Proof pressure | 3.0 MPa |
| Temperature | 0 to +150 °C |
| Thread standard | PT (Rc tapered) unless the code says otherwise |
Nickel-plated metal body. AirTAC does not publish a per-part material breakdown for this family. This family is rated to 150 °C, but the TUBE is usually the limit - confirm your tubing's temperature rating before running it hot. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.
| BB | Male / male connector. |
|---|---|
| 4 / 6 / 8 / 10 / 12 | Tube outside diameter in mm (3.2 mm exists on the mini series). |
| M5 / 01 / 02 / 03 / 04 | Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series). |
| D | Black. Blank = grey. |
Stepping a 1/4in control line up to the 1/2in main reservoir piping on a commercial trailer or rigid truck, where vibration and pressure spikes favour a metal threaded joint over a push-in resin elbow.
Tying 1/4in cooling take-offs into the 1/2in water or air headers on a vacuum-forming tool, where the mould deck runs hot and the fitting sits close to the heated platens.
Feeding lift and tilt cylinders on metal-finishing rinse stations, where corrosive wash-down atmospheres and warm process air make a plated metal connector the dependable choice.
Step down to BB0203 if your large end is 3/8in rather than 1/2in; step to BB0304 if the small port is actually 3/8in, or BB0404 for a full 1/2in-to-1/2in run. Every BB part is PT thread only, so no NPT or G variant exists to cross-order.
If the 1/2in side needs to land on a female port, BD0204 gives you a male 1/2in into a female 1/4in in one part - one fewer joint, one fewer leak path than a BB plus an adapter. Any 1/2in port you are not using should be closed with BZ04 rather than taped over.
Quick checklist
Working pressure 0-1.0 MPa (0-10 kgf/cm2), negative pressure down to -750 mmHg (10 Torr), proof pressure 3.0 MPa, operating temperature 0 to +150 C. Threads are PT 1/4in on one end and PT 1/2in on the other, with a nickel-plated body. No tube is involved - both ends are male threads.
The threads are PT tapered, so standard pipe sealant or PTFE tape on the male threads is the normal way to seal them - AirTAC publishes no tightening torque for this part, so tighten to a sound joint rather than a published figure. The datasheet does not fix which physical end carries the 1/4in versus the 1/2in thread, so plan your pipework around the part rather than assuming an orientation.
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