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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X125S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X125S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 125mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke125 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X125S

The AirTAC BSAI40X125-S is a double-acting ISO 15552 profile cylinder featuring a built-in spring-applied, air-released clamp-lock. It secures the load at any position along its 125mm travel, delivering a static holding force of 900 N. This holding capacity is entirely separate from the cylinder's kinetic thrust, which is 628 N push at 0.5 MPa, meaning you must size the clamp against the static load rather than the bore's push force. A -S magnet enables position sensing via CMSE reed or DMSE solid-state switches.

The clamp mechanism relies on a third G1/8 enclasp port to release the rod, operating effectively within a 0.15-0.7 MPa pressure range. It is crucial to understand that the variable air cushion only decelerates the piston near stroke end; the mechanical clamp is what actually holds the load. Furthermore, the lock engages only after the rod has completely stopped, serving as a position hold rather than a dynamic braking device.

Airtac BSAI Locking Clamp Cylinder BSAI40X125S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X125S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke125 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X125S Is Used

vertical_align_center

Vertical Axis Drop Prevention

Holds an elevated carriage securely at any point in the stroke, preventing gravity-driven falls during a sudden compressed air loss.

precision_manufacturing

Machining Position Hold

Locks the workpiece in a precise intermediate location for a secondary operation, ensuring the part does not shift under cutting loads.

shield

Power Outage Safety

Maintains the rod safely in place mid-cycle if electrical power to the solenoid valves is unexpectedly interrupted.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X125S the Right Clamp-Lock?

Choose this 40mm bore if your application demands 900 N of static holding power mid-stroke, whereas a smaller 32mm bore offers 600 N hold and 402 N thrust. If the load only needs to be secured at the stroke extremes, a plain SAI or stroke-end SAIL cylinder suffices. However, for drop-prevention on vertical axes anywhere in the travel, the BSAI clamp-lock is required. Always ensure the rod has stopped before locking, and apply balanced pressure to unlock the G1/8 enclasp port to prevent abrupt rod movement.

This single-rod configuration accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts. It features PT tapered ports and an M12x1.25 rod thread. The 16mm carbon steel rod provides a robust interface for tooling, though external guidance is recommended for side loads. The -S variant supports AirTAC CMSE and DMSE sensors.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X125S FAQ

The clamp-lock provides a static holding force of 900 N. It locks the rod bidirectionally at any position along the stroke, but it only engages after the piston has stopped moving.

The lock is spring-applied and air-released via a third G1/8 enclasp port. You must balance the air pressures on both sides of the piston before unlocking, otherwise the rod may jump abruptly. For human-safety critical loads, an independent external safety measure is required.

Related AirTAC Lock & Standard Cylinders

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