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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X225S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X225S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 225mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke225 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X225S

The AirTAC BSAI40X225-S is a double-acting ISO 15552 profile cylinder equipped with a built-in clamp-lock mechanism. It features a carbon steel single rod and a PT tapered port thread. A spring-applied, air-released gripper clamps the piston rod to hold the load securely at any position along its 225mm travel. The integrated -S magnet enables position sensing with AirTAC CMSE reed and DMSE electronic solid-state switches.

This 40mm bore model delivers 628N of thrust at 0.5 MPa, but its defining feature is the 900N static holding force. Remember that holding force and thrust are separate quantities: you must size the clamp's 900N capacity against your static load, not the cylinder's push thrust. The lock engages only after the rod stops, as the variable air cushion merely decelerates the piston near stroke end without holding it. Unlocking requires a third G1/8 enclasp port and balanced air pressure to prevent the rod from jumping abruptly.

Airtac BSAI Locking Clamp Cylinder BSAI40X225S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X225S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke225 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X225S Is Used

vertical_align_center

Mid-Stroke Vertical Hold

Locks a lowered load securely at any intermediate height along the 225mm travel without maintaining live air pressure.

shield

Power Loss Safety

The spring-applied clamp engages automatically during an air pressure drop, freezing the rod exactly where it stopped.

precision_manufacturing

Machining Position Lock

Holds a workpiece completely stationary against vibration during drilling or inspection processes at any required stroke position.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X225S the Right Clamp-Lock?

Choose this 900N holding model when an intermediate stop is needed before reaching the stroke end, a scenario where a SAIL stroke-end lock is insufficient. If full travel holding is unnecessary, a plain SAI cylinder suffices. Stepping down to a 32mm bore drops the holding force to 600N and thrust to 402N, while a 50mm bore increases holding to 1400N and thrust to 982N. Always ensure the clamp locks only after the cylinder stops, and add independent safety measures for human safety.

This BSAI40X225-S replacement requires a single rod, 40mm bore, 225mm stroke, and PT ports. It accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts. The M12x1.25 rod thread offers robust side-load capacity, though external guides are recommended for long strokes.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X225S FAQ

The clamp-lock provides a static holding force of 900N. It is bidirectional and can secure the rod at any position along the 225mm stroke, but it only engages after the cylinder has stopped moving.

The clamp uses a third G1/8 enclasp port and requires balanced air pressure on both sides of the piston to unlock safely. If pressures are not balanced, the rod can move abruptly upon release, so always ensure the cylinder has stopped completely before unlocking.

Related AirTAC Lock & Standard Cylinders

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