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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X500S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X500S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 500mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke500 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X500S

The AirTAC BSAI40X500-S is a double-acting ISO 15552 profile cylinder equipped with a built-in clamp-lock mechanism. A spring-applied, air-released gripper clamps locks the 16mm carbon steel piston rod at ANY position along the 500mm stroke, delivering a static holding force of 900 N. Because it is a single-rod design, the thrust is 628 N push and 528 N pull at 0.5 MPa. You must size the holding force against your static load, as the 900 N clamp rating is entirely separate from the cylinder thrust.

This model includes a -S magnet for position sensing with AirTAC CMSE reed and DMSE solid-state switches. The clamp operates via a third G1/8 enclasp port, requiring 0.15-0.7 MPa to unlock. Remember that the variable air cushion only decelerates the piston near stroke ends; the clamp itself is what holds the load. The lock engages only after the rod stops, and unlocking requires balanced air pressures to prevent the rod from jumping abruptly.

Airtac BSAI Locking Clamp Cylinder BSAI40X500S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X500S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke500 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X500S Is Used

vertical_align_center

Vertical Axis Holding

Prevents a 40mm bore vertical load from dropping under power loss, holding it anywhere in the 500mm stroke with 900 N of force.

precision_manufacturing

Machining Position Lock

Secures a workpiece at a precise intermediate stroke position for machining or inspection, ensuring the rod does not drift.

shield

Mid-Stroke Safety Stop

Provides emergency holding force during an unexpected air pressure drop, locking the rod instantly once it stops moving.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X500S the Right Clamp-Lock?

Step down to a 32mm bore if your load requires less than 600 N holding force or 402 N thrust, or step up to a 50mm bore for 1400 N holding and 982 N thrust. Choose this BSAI over a SAIL model when you need to lock anywhere along the travel rather than just at the stroke end. A plain SAI cylinder suffices if no mid-stroke holding is required. This 500mm stroke is standard, but at this length an external guide is recommended to handle side loads. The 16mm rod and M12x1.25 thread handle moderate side loads well.

Replacement matches: single-rod, 40mm bore, 500mm stroke, PT ported (1/4 cylinder, G1/8 enclasp), -S magnet. It accepts Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2 mounts. For safety-critical loads, add an independent safety measure, as this clamp cannot brake a moving rod.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X500S FAQ

The clamp-lock provides a static holding force of 900 N. It locks the rod at any position along the stroke, but only after the cylinder has stopped moving.

The clamp is released by applying 0.15-0.7 MPa air to the G1/8 enclasp port. You must balance the air pressures on both sides of the piston before unlocking, or the rod may move abruptly. It is not a brake for a moving rod.

Related AirTAC Lock & Standard Cylinders

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