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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAI Locking Clamp Cylinder BSAI40X800S

The AirTAC Airtac BSAI Locking Clamp Cylinder BSAI40X800S is a genuine double-acting ISO 15552 cylinder with a Ø40mm bore, 800mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 900 N.

  • BoreØ40 mm
  • Stroke800 mm
  • Cylinder portG1/4
  • TypeSingle rod (BSAI)
  • Enclasp portG1/8
  • Rod threadM12×1.25
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About the Airtac BSAI Locking Clamp Cylinder BSAI40X800S

The AirTAC BSAI40X800-S is a double-acting ISO 15552 profile cylinder featuring a carbon steel rod and a spring-applied, air-released clamp-lock mechanism. It secures the load at any position along its 800mm stroke, delivering a static holding force of 900 N. Because it includes a magnet, it supports CMSE reed and DMSE electronic sensors for precise position feedback.

It is crucial to distinguish this 900 N holding force from the cylinder thrust, which peaks at 879 N push at 0.7 MPa; you must size the clamp against the static load, not the dynamic thrust. The lock engages via a third G1/8 enclasp port and functions bidirectionally. Remember that the variable air cushion only decelerates the piston near stroke ends, while the clamp is the true load-holding device.

Airtac BSAI Locking Clamp Cylinder BSAI40X800S Technical Specifications

ModelAirtac BSAI Locking Clamp Cylinder BSAI40X800S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ40 mm
Stroke800 mm
TypeSingle rod (BSAI), double acting
Cylinder portG1/4
Rod threadM12×1.25
Lock typeSpring-applied, air-released clamp (any position)
Static holding force900 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 800 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

900 N
static holding force (Ø40 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa (max)880 N—

Push/pull as tabulated. Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (900 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAI Locking Clamp Cylinder BSAI40X800S Is Used

vertical_align_center

Vertical Mid-Stroke Hold

Secures a 40mm bore vertical lift at any point in the 800mm travel, providing a reliable 900 N hold during power loss without relying on the air cushion.

shield

Emergency Safety Stop

Locks the carbon steel rod instantly after the cylinder stops moving, preventing unexpected drops on long-stroke vertical axes when air pressure is removed.

precision_manufacturing

Machining Position Lock

Holds a workpiece rigidly at a custom position along the stroke for machining or inspection, ensuring stability independent of the 879 N dynamic thrust.

Is the Airtac BSAI Locking Clamp Cylinder BSAI40X800S the Right Clamp-Lock?

Choose this 40mm bore when an application requires a mid-stroke emergency hold that a plain SAI cannot provide, or when SAIL is insufficient because it only locks at stroke ends. If your load exceeds 900 N, step up to the 50mm bore, which provides 982 N push thrust at 0.5 MPa and a 1400 N holding force. Conversely, lighter loads can use the 32mm bore with its 600 N hold.

This model operates safely between 0.15 and 0.7 MPa. The clamp locks only after the rod has stopped, meaning it cannot brake a moving load, and it must be unlocked with balanced piston pressures to prevent the rod from jumping abruptly. For safety-critical operations, add an independent external measure. This unit uses PT tapered ports and accepts BSAI mountings including Basic, FA, FB, CA, CB, CR, LB, TC, TCM1, and TCM2. Because the 800mm stroke is long, external guidance is recommended to manage side loads.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAI Locking Clamp Cylinder BSAI40X800S FAQ

The BSAI40X800-S provides a static holding force of 900 N. This clamp is spring-applied and air-released via a G1/8 port, allowing it to lock the rod securely at any position along the 800mm stroke, unlike SAIL cylinders which only hold at the ends.

The clamp locks only after the cylinder has stopped, so it cannot brake a moving rod. It must be unlocked by balancing the air pressure on both sides of the piston; otherwise, the rod may move abruptly. For human safety applications, an additional independent safety measure is required.

Related AirTAC Lock & Standard Cylinders

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