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AirTAC PBJ Series · Adjustable-Stroke Pen Cylinder

Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S

The AirTAC Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S is a double-acting, double-rod pen-size mini cylinder whose rear rod carries a stroke adjuster. On a Ø16mm bore it gives a nominal 100mm stroke with a 20mm fine-adjustable window — settable from 80 to 100mm, so you set the end position without changing hardware.

  • BoreØ16 mm
  • Nominal stroke100 mm
  • Adjust window20 mm
  • Effective range80–100 mm
  • Port sizeM5×0.8
  • Acting typeDouble acting
$58.28 Standard model — ready in 3-5 business days to process and dispatch
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About the Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S

The PBJ16X100-20S is a double-acting, double-rod pen-size mini cylinder with a 20 mm adjustable-stroke window. A rear adjuster screw with lock nut shortens the retract end, so the effective stroke is set anywhere from 80 to 100 mm on the machine. The extend end is fixed.

Build is SUS304 stainless rod and barrel in a slim body that saves space in tight jigs and light end-of-arm tooling. A fixed TPU bumper at each end decelerates the last few mm of travel. The 5 mm rod is meant for coaxial thrust - over the full 100 mm stroke or with off-axis loads, add an external guide or linear bearing. Air supply is M5x0.8, filtered to 40 um, 0.15-0.7 MPa.

Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S Technical Specifications

ModelAirtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S
SeriesPBJ JIS pen-size adjustable-stroke cylinder
Bore sizeØ16 mm
Rod diameterØ5 mm
Nominal stroke100 mm
Adjustable window20 mm (80–100 mm)
Adjuster threadM5×0.8
Port sizeM5×0.8
Operating pressure0.15 – 0.7 MPa
Proof pressure1.2 MPa
Temperature-20 to +70 °C
Speed range50 – 800 mm/s
CushionElastic bumper (both ends)
Max standard strokeUp to 200 mm

PBJ is a double-rod cylinder: the rear rod carries the stroke adjuster, which sets the stroke end within the adjustable window. Confirm the set position against the product label before installation.

Theoretical Output Force (Ø16mm)

PressurePush forcePull force
0.5 MPa90.7 N90.7 N
0.7 MPa (max)126.9 N126.9 N

The rear rod passes through the rear cover, so both piston faces lose rod area: push is shown at the annular-area value (conservative), lower than a single-rod PB push of the same bore. Size with a friction margin.

Model Code: Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S

PBJJIS pen-size adjustable-stroke mini-cylinder series.
16Bore size in mm.
×100Nominal stroke length in mm.
-20Adjustable-stroke window in mm (10/20/30/40/50/75/100).
SBuilt-in magnet for magnetic-switch position sensing (omit = no magnet).

Fixed body — no separate back-cover code. Mounting accessories: LB, FA. Related PB-family variants: PB (fixed stroke), PBD (double rod), PBR (front-mount).

Where the Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S Is Used

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Changeover fixture clamping

One clamp body serves multiple part families: screw the retract stop in for short parts, back it off for tall ones, and lock the nut. The 80-100 mm window covers the lot without swapping cylinders.

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Variable-depth insert pressing

Set the retract position so the ram bottoms at the exact insertion depth for each variant.

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Trial and pilot station stops

During commissioning, dial the retract end in until the part seats right, then lock it. The built-in magnet with -S lets a reed or electronic switch flag the reached position at each setting.

Is the Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S the Right Cylinder?

Bore 16 is the largest in the PBJ range, so if 100.5 N at 0.5 MPa is marginal with no larger bore available, check the load or add pressure headroom. Plan the real working load at roughly 60 N (about 60% of the rated 100.5 N) to keep motion smooth.

Remember the adjustment is retract-end only - the extend position never moves, so design your fixture layout around the fixed forward face. After setting the screw, re-tighten the lock nut; vibration can drift an unlocked adjuster. Order by bore 16, nominal stroke 100, window 20, magnet S, and mount (blank, LB, or FA).

Quick checklist

  • ✓ Need to fine-tune the end position on site
  • ✓ Retract end sits within 80–100 mm
  • ✓ Force at your working pressure
  • ✓ Magnet (S) for sensors?
  • ✓ Access to the rear adjuster screw
  • ✓ Keep the load coaxial — avoid side load
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 0.7 MPa operating pressure.
  • check Set the adjuster, then re-lock the check nut.
  • check Double rod: the rear rod carries the stroke adjuster.
  • check Keep the load coaxial; avoid side load on the thin rod.
  • check Do not dismantle the front or back cover.

Airtac PBJ Adjustable Pen-Size Cylinders PBJ16X100-20S FAQ

The adjustable window is 20 mm, so the effective stroke runs from 80 mm up to the full 100 mm. Adjusting the stroke does not change force - these are the same figures as a standard 16 mm bore PB.

A rear screw with M5x0.8 thread limits how far the piston retracts, shortening the stroke from the back end only - the extend end is fixed. Set it, then re-tighten the lock nut so vibration cannot drift it. Note that a plain PBJ does not hold position on air loss: the piston drifts, and the fixed TPU bumper only decelerates near stroke end. Use an external stop or rod lock for a fail-safe hold.

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Related AirTAC PBJ Pen-Size Cylinders

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