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AirTAC PC Series · Male connector

Airtac PC Threaded Straight Connector PC802-S

SUS304 stainless variant (-S)

The AirTAC Airtac PC Threaded Straight Connector PC802-S is a genuine male connector for push-in tube connection, rated 0 - 1.0 MPa (0 - 10 kgf/cm2) with a 1.5 MPa proof pressure.

  • TypeMale connector
  • SeriesPC
  • Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
  • Proof pressure1.5 MPa
  • Temperature-20 to +70 °C
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About the Airtac PC Threaded Straight Connector PC802-S

The PC802-S is AirTAC's SUS304 straight male connector from the PC one-touch family. It joins a Dia 8 mm soft nylon or polyurethane tube to a 1/4in PT male thread. Push the tube firmly into the chuck and the stainless spring gasket grips it for a pressure-tight joint; press the POM release ring and the tube slides straight back out.

The -S suffix changes the hardware, not the ratings: on PC straight connectors the body itself is stainless steel 304 rather than brass, and AirTAC states all parts are copper-free. The release button and chuck stay POM, the guide stays aluminium alloy and the O-ring stays NBR. Working pressure is unchanged at 0-1.0 MPa with a 1.5 MPa proof pressure and -20 to +70 C temperature range, so no re-rating is needed when you swap a standard PC802 for this part. Dimensions also match the standard version exactly.

Airtac PC Threaded Straight Connector PC802-S Technical Specifications

ModelAirtac PC Threaded Straight Connector PC802-S
TypeMale connector
SeriesPC
ConnectionPush-in one-touch
Body materialStainless steel 304 (-S variant)
Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
Negative pressure-750 mmHg (10 Torr)
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Applicable tubingSoft nylon or polyurethane tube
Thread standardPT (Rc tapered) unless the code says otherwise

POM release button and chuck, aluminium-alloy guide, stainless spring gasket, NBR O-ring; body brass or PBT depending on the part. Stainless (-S): SUS304 in place of brass - a solid SUS304 body on the PC and POC straight connectors, and a PBT body with a SUS304 stud on the elbow, tee and branch shapes. Working pressure, proof pressure and temperature are unchanged from the standard version. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.

Model Code: Airtac PC Threaded Straight Connector PC802-S

PCMale connector.
4 / 6 / 8 / 10 / 12Tube outside diameter in mm (3.2 mm exists on the mini series).
M5 / 01 / 02 / 03 / 04Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series).
DBlack. Blank = grey.
-SStainless-steel body.

Fitting & Sealing Notes

  • check Cut the tube square and clean before pushing it home, or the seal will leak.
  • check Push until it stops, then pull back to check the chuck has gripped.
  • check To release, press the collet ring fully in and pull the tube out.
  • check Threaded parts arrive with sealant on the thread; M5 sizes use a sealing gasket.
  • check Match the tube OD exactly - a 6 mm fitting will not hold 1/4" tube.

Where the Airtac PC Threaded Straight Connector PC802-S Is Used

science

Plating line rinse actuators

Copper-free plumbing matters above plating and rinse tanks, where copper ions can contaminate the bath chemistry. The all-SUS304 body on this 1/4in connector feeds Dia 8 tube runs to rinse-station air cylinders without introducing copper into the wash zone.

factory

Electronics wash-down frames

SMT and semiconductor support frames get periodic wash-down with mild chemicals. A stainless body at the wall port resists the splash zone, and the -20 to +70 C window covers ambient plant air without needing the high-temperature metal line.

build

Machine rebuild upgrades

When refurbishing a machine tool or packaging machine, swapping a corroded brass connector for a dimensionally identical SUS304 part needs no re-drilling or re-rating: same Dia 8 chuck, same 1/4in PT thread, same 1.0 MPa working pressure as the original PC802.

Is the Airtac PC Threaded Straight Connector PC802-S the Right Part?

On the 1/4in thread ladder for the PC family, the step down is the PC602 with its Dia 6 bore and the step up is the PC1002 with a Dia 10 bore. Stepping down costs flow capacity in a bore-limited circuit; stepping up only helps if the actuator or valve port is also plumbed for 10 mm tube. Thread neighbours on Dia 8 are the PC801 in 1/8in and the PC803 in 3/8in, so you can keep the bore and re-pitch the port instead.

Tube OD must match exactly: a Dia 8 chuck will not seal on 1/4in (6.35 mm) imperial tube even though the numbers look close. If the run needs to turn inside a guard rather than exit straight, a PL elbow or PE union elbow is the better shape. The male thread is PT taper and arrives with sealant already applied; M5 sizes in this family use a gasket instead, but that does not apply at 1/4in.

Quick checklist

  • ✓ Tube outside diameter matches exactly
  • ✓ Thread size and standard match the port
  • ✓ Working pressure within 0 - 1.0 MPa (0 - 10 kgf/cm2)
  • ✓ Temperature within -20 to +70 °C
Ask an Engineer

Airtac PC Threaded Straight Connector PC802-S FAQ

It is a SUS304 one-touch male connector joining Dia 8 mm soft nylon or polyurethane tube to a 1/4in PT male thread. Working pressure is 0-1.0 MPa (0-10 kgf/cm2), negative pressure -750 mmHg (10 Torr), proof pressure 1.5 MPa and temperature range -20 to +70 C. The release button and chuck are POM, the guide is aluminium alloy and the O-ring is NBR. All parts are copper-free.

No. AirTAC keeps every pressure, vacuum, proof-pressure and temperature figure identical to the standard brass-body PC802, and the dimension tables match too, so the two parts are direct interchangeable. What changes is the body material - stainless steel 304 with copper-free construction throughout - which is why it is chosen for corrosive, wash-down or copper-sensitive environments. AirTAC publishes no corrosion class or surface finish figure for this part, so avoid specifying it to one.

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