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AirTAC PG Series · Different diameter straight

Airtac PG Reducing Union PG8-4

The AirTAC Airtac PG Reducing Union PG8-4 is a genuine different diameter straight for push-in tube connection, rated 0 - 1.0 MPa (0 - 10 kgf/cm2) with a 1.5 MPa proof pressure.

  • TypeDifferent diameter straight
  • SeriesPG
  • Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
  • Proof pressure1.5 MPa
  • Temperature-20 to +70 °C
$7.01 $10.87Save 35% Standard part — ready in 3-5 business days to process and dispatch
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About the Airtac PG Reducing Union PG8-4

The PG8-4 is an AirTAC PG different diameter straight union - a tube-to-tube reducer with no port thread at all. The Dia 8 end grips 8 mm OD soft nylon or polyurethane tubing, the Dia 4 end grips 4 mm OD tubing, and the two bores step down inside a single in-line body. Both ends are one-touch: push the tube home until it bottoms, the internal chuck grabs the OD and the shaped seal does the sealing; press the release ring toward the body and the same chuck lets go for removal.

This is the resin profile, not the metal one: working pressure 0-1.0 MPa, negative pressure down to -750 mmHg (10 Torr), proof pressure 1.5 MPa and a temperature window of -20 to +70 C. Internals are a POM release button and chuck, an aluminium-alloy guide, a stainless spring gasket and an NBR O-ring. Unlike a threaded reducer, nothing here needs sealant - the whole joint is made with tubing alone, which is why it is the fastest way to change bore in the middle of a run.

Airtac PG Reducing Union PG8-4 Technical Specifications

ModelAirtac PG Reducing Union PG8-4
TypeDifferent diameter straight
SeriesPG
ConnectionPush-in one-touch
Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
Negative pressure-750 mmHg (10 Torr)
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Applicable tubingSoft nylon or polyurethane tube
Thread standardPT (Rc tapered) unless the code says otherwise

POM release button and chuck, aluminium-alloy guide, stainless spring gasket, NBR O-ring; body brass or PBT depending on the part. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.

Model Code: Airtac PG Reducing Union PG8-4

PGDifferent diameter straight.
4 / 6 / 8 / 10 / 12Tube outside diameter in mm (3.2 mm exists on the mini series).
M5 / 01 / 02 / 03 / 04Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series).
DBlack. Blank = grey.

Fitting & Sealing Notes

  • check Cut the tube square and clean before pushing it home, or the seal will leak.
  • check Push until it stops, then pull back to check the chuck has gripped.
  • check To release, press the collet ring fully in and pull the tube out.
  • check Threaded parts arrive with sealant on the thread; M5 sizes use a sealing gasket.
  • check Match the tube OD exactly - a 6 mm fitting will not hold 1/4" tube.

Where the Airtac PG Reducing Union PG8-4 Is Used

precision_manufacturing

Pick-and-place gripper pilot feed

On a robotic pick-and-place cell, run the Dia 8 side from the gripper manifold supply and let the Dia 4 side feed a compact suction or pilot line, dropping bore in-line without adding a threaded fitting or a second junction.

conveyor_belt

Packaging machine sensor air

Carton and blister packaging machines often power photo-eye air purges and small air jets from a Dia 8 header; the PG8-4 steps the header down to Dia 4 right at the sensor drop, keeping the run tidy behind the guard.

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Printing line marking nozzles

On an ink or label printing line, feed the Dia 4 side out to a pneumatic marking nozzle or air knife while the Dia 8 side taps straight off the machine's main 8 mm airline, all through one push-fit joint.

Is the Airtac PG Reducing Union PG8-4 the Right Part?

Size it both ways before ordering. Step down from this part and the PG6-4 keeps the same Dia 4 branch but takes a Dia 6 supply - the right call when your feeder line is 6 mm and you only need the small drop to the actuator. Step up to the PG8-6 and you keep the Dia 8 supply but reduce to 6 mm instead of 4 mm, doubling the small-side bore for a hungrier branch. This Dia 8 to Dia 4 step is the wider jump in the family, so it suits circuits where the small line is a true pilot or signal feed rather than a power leg. There is no thread on this part; if the reduction has to land on a port instead of on tubing, a threaded reducing shape such as PKD is the alternative.

Match the tubing exactly on both ends. The Dia 4 side will not hold 1/4 inch (6.35 mm) tube and the Dia 8 side will not take 10 mm - each chuck only seats its own nominal OD. Using soft nylon or polyurethane in good condition also matters here, because a scored or oval tube end is the usual cause of a weeping push-fit.

Quick checklist

  • ✓ Tube outside diameter matches exactly
  • ✓ Thread size and standard match the port
  • ✓ Working pressure within 0 - 1.0 MPa (0 - 10 kgf/cm2)
  • ✓ Temperature within -20 to +70 °C
Ask an Engineer

Airtac PG Reducing Union PG8-4 FAQ

It joins Dia 8 mm tube to Dia 4 mm tube, both ends one-touch, with no port thread. Working pressure is 0-1.0 MPa (0-10 kgf/cm2), negative pressure goes to -750 mmHg (10 Torr), proof pressure is 1.5 MPa and the temperature range is -20 to +70 C. It is the resin profile, so it is rated 1.0 MPa at up to 70 C - unlike the BPC metal line, which trades down to 0.9 MPa but reaches 150 C.

No. Each one-touch end grips only its exact nominal OD, so the Dia 4 end accepts 4 mm tubing and nothing else - 1/4 inch (6.35 mm) will not seal and will pull out. If your tube is 5 mm or 6 mm, order PG6-4 instead; if the small side can be 6 mm rather than 4 mm, the PG8-6 gives you that step with the same Dia 8 supply end.

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