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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAID Clamp Cylinder BSAID125X450

The AirTAC Airtac BSAID Clamp Cylinder BSAID125X450 is a genuine double-acting ISO 15552 cylinder with a Ø125mm bore, 450mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 8600 N.

  • BoreØ125 mm
  • Stroke450 mm
  • Cylinder portG1/2
  • TypeDouble rod (BSAID)
  • Enclasp portG1/8
  • Rod threadM27×2
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About the Airtac BSAID Clamp Cylinder BSAID125X450

The AirTAC BSAID125X450 is a double-acting ISO 15552 profile cylinder featuring a double-rod configuration and an integrated clamp-lock mechanism. A spring-applied, air-released gripper secures the piston rod, delivering a static holding force of 8600 N at any position along the 450 mm travel. Because it is a double-rod design, the thrust is equal in both directions at 5734 N (0.5 MPa), and the second rod allows you to mount a workpiece on one end and a guide or position flag on the other.

It is vital to distinguish this 8600 N static holding force from the cylinder thrust; the clamp sustains the load without live pressure, whereas thrust moves it. Furthermore, the variable air cushion only decelerates the piston near the stroke ends, while the actual load holding is performed exclusively by the clamp. The enclasp mechanism relies on a separate G1/8 unlock port, requiring a third air line in addition to the two 1/2 inch cylinder ports.

Airtac BSAID Clamp Cylinder BSAID125X450 Technical Specifications

ModelAirtac BSAID Clamp Cylinder BSAID125X450
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ125 mm
Stroke450 mm
TypeDouble rod (BSAID), double acting
Cylinder portG1/2
Rod threadM27×2
Lock typeSpring-applied, air-released clamp (any position)
Static holding force8600 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 500 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

8600 N
static holding force (Ø125 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø125mm)

PressurePush forcePull force
0.5 MPa6136 N5734 N
0.7 MPa (max)8590 N

Equal force both directions (double rod). Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (8600 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAID Clamp Cylinder BSAID125X450 Is Used

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Vertical Axis Intermediate Hold

Secures a heavy vertical lift at any point in the 450 mm travel using the 8600 N clamp, preventing descent during an air loss event.

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Dual-Tool Machining Station

Mounts a workpiece on one rod end and a secondary tool or position flag on the opposing end, utilizing equal thrust for balanced machining.

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Power Loss Safety Stop

Provides a reliable emergency hold wherever the piston stops, ensuring heavy suspended loads remain stationary until pressure is restored.

Is the Airtac BSAID Clamp Cylinder BSAID125X450 the Right Clamp-Lock?

Choose this 125 mm bore when an application demands substantial equal-direction force and intermediate stopping. If your load is lighter, stepping down to a 100 mm bore provides 3681 N thrust and a 5500 N hold. This model outperforms a SAIL cylinder because it locks anywhere, not just at the stroke end, though a plain SAID suffices if no intermediate holding is needed. The 32 mm rod and M27x2 thread provide excellent side-load capacity, but at 450 mm of stroke, external guidance is still recommended to prevent rod binding.

For safe operation, the clamp locks only after the rod has stopped, meaning it cannot brake a moving load. Unlocking requires balanced air pressure on both sides of the piston, or the rod may jump abruptly. Safety-critical applications must include an independent external safety measure. This PT-threaded configuration replaces any double-rod, 125 mm x 450 mm ISO 15552 cylinder and supports Basic, FA, LB, TC, TCM1, and TCM2 mounts.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAID Clamp Cylinder BSAID125X450 FAQ

The integrated clamp-lock provides a static holding force of 8600 N. It engages via spring pressure to hold the load at any position along the stroke, independent of the cylinder thrust.

The clamp unlocks only when air pressure is applied to the G1/8 enclasp port and the pressures on both sides of the piston are balanced. If the cylinder is not stopped and balanced before unlocking, the rod can move abruptly.

Related AirTAC Lock & Standard Cylinders

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