Airtac BSAID Clamp Cylinder BSAID63X100S
The AirTAC Airtac BSAID Clamp Cylinder BSAID63X100S is a genuine double-acting ISO 15552 cylinder with a Ø63mm bore, 100mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 2200 N.
- BoreØ63 mm
- Stroke100 mm
- Cylinder portG3/8
- TypeDouble rod (BSAID)
- Enclasp portG1/8
- Rod threadM16×1.5
About the Airtac BSAID Clamp Cylinder BSAID63X100S
The AirTAC BSAID63X100-S is a double-acting ISO 15552 profile cylinder featuring a double-rod design and an integrated spring-applied, air-released clamp-lock. Because it is a double-rod variant, it delivers equal thrust in both directions, generating 1402 N of push and pull force at 0.5 MPa. The built-in enclasp mechanism grips the rod to hold loads securely at any position along the 100 mm stroke, providing a static holding force of 2200 N. It is crucial to distinguish this holding force from the cylinder thrust; you must size the clamp's 2200 N capacity against your static load, not the 1402 N thrust value.
This clamping action is bidirectional, meaning it secures the load whether the rod was extending or retracting. The mechanism operates via a dedicated G1/8 enclasp port, which is separate from the 3/8 cylinder ports, requiring 0.15-0.7 MPa of air pressure to release the spring-loaded grip. Remember that the variable air cushions at stroke ends only decelerate the piston; they do not hold the load. Furthermore, the clamp locks only after the cylinder has stopped and cannot brake a moving rod. The double-rod configuration allows you to mount a workpiece on one end and a guide or position flag on the other, providing dual-side guidance and anti-rotation. The included -S magnet works with AirTAC CMSE reed and DMSE electronic sensors for position feedback.
Airtac BSAID Clamp Cylinder BSAID63X100S Technical Specifications
| Model | Airtac BSAID Clamp Cylinder BSAID63X100S |
|---|---|
| Series | BSAI ISO 15552 clamp-lock cylinder |
| Bore size | Ø63 mm |
| Stroke | 100 mm |
| Type | Double rod (BSAID), double acting |
| Cylinder port | G3/8 |
| Rod thread | M16×1.5 |
| Lock type | Spring-applied, air-released clamp (any position) |
|---|---|
| Static holding force | 2200 N |
| Enclasp / unlock port | G1/8 |
| Operating pressure | 0.15 – 0.7 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Max stroke | Up to 1000 mm |
Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.
How the Clamp-Lock Holds
static holding force (Ø63 mm)
A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.
Theoretical Output Force (Ø63mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 1559 N | 1402 N |
| 0.7 MPa (max) | 2182 N | — |
Equal force both directions (double rod). Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (2200 N) is separate from cylinder thrust. Size with a margin.
Where the Airtac BSAID Clamp Cylinder BSAID63X100S Is Used
Vertical Axis Drop Prevention
Holds a lifted workpiece securely at any height along the vertical stroke during an unexpected air pressure loss, preventing sudden falls.
Mid-Stroke Machining Hold
Locks the double-rod axis at a specific non-end position to rigidly stabilize a part for milling, drilling, or inspection processes.
Dual-Side Tooling Guidance
Uses the dual-rod design to mount a primary work tool on one end and a counterweight or anti-rotation guide on the opposite end.
Is the Airtac BSAID Clamp Cylinder BSAID63X100S the Right Clamp-Lock?
Select this BSAID63X100-S model when your application requires equal force both ways and mid-stroke holding. If you need less thrust, the 50 mm bore offers 825 N thrust and 1400 N holding force; for heavier loads, the 80 mm bore provides 2268 N thrust and 3600 N holding force. Choose this clamp-lock over a plain SAID when power loss could cause a vertical drop anywhere in the travel. It also outperforms a SAIL cylinder, which only holds at stroke ends, by gripping at any position.
For safe operation, ensure the cylinder has fully stopped before applying the clamp, as it cannot brake a moving rod. When unlocking, balance the air pressures on both sides of the piston to prevent the rod from jumping abruptly. Safety-critical loads require an additional independent holding measure. This model features a PT tapered port thread, a carbon steel rod, and accepts Basic, FA, LB, TC, TCM1, or TCM2 mountings (omitting FB, CA, CB, CR found on single-rod versions). The M16x1.5 rod thread handles side loads well, but for any stroke over 300 mm, add an external guide.
Quick checklist
- ✓ Hold needed at any position?
- ✓ Or stroke-end only → use SAIL
- ✓ Holding force ≥ your load
- ✓ Balanced-pressure unlock circuit
- ✓ Extra safety measure for people
Airtac BSAID Clamp Cylinder BSAID63X100S FAQ
It provides a static holding force of 2200 N. The spring-applied clamp locks the rod at any position along the 100 mm stroke, not just at the ends.
The clamp locks only after the cylinder stops; it cannot brake a moving rod. To release it safely, apply 0.15-0.7 MPa to the G1/8 enclasp port only after balancing pressures on both sides of the piston, preventing abrupt rod movement.
Related AirTAC Lock & Standard Cylinders
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