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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAID Clamp Cylinder BSAID80X125

The AirTAC Airtac BSAID Clamp Cylinder BSAID80X125 is a genuine double-acting ISO 15552 cylinder with a Ø80mm bore, 125mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 3600 N.

  • BoreØ80 mm
  • Stroke125 mm
  • Cylinder portG3/8
  • TypeDouble rod (BSAID)
  • Enclasp portG1/8
  • Rod threadM20×1.5
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About the Airtac BSAID Clamp Cylinder BSAID80X125

The AirTAC BSAID80X125 is a double-acting ISO 15552 profile cylinder featuring a double-rod layout and an integrated clamp-lock mechanism. A spring-applied, air-released gripper secures the piston rod at any point along its 125 mm travel, delivering a static holding force of 3600 N. Because it is a double-rod design, the thrust is equal in both directions at 2268 N (0.5 MPa), and the second rod allows you to mount a position flag or secondary tool on the opposite end for dual-side guidance.

It is vital to distinguish this 3600 N static holding force from the cylinder's 2268 N thrust; you must size the clamp against the static load, not the drive force. The clamp operates via a separate G1/8 enclasp port, while the main cylinder uses 3/8 PT ports. Remember that the variable air cushions only decelerate the piston near the stroke ends, whereas the mechanical clamp is what actually secures the load.

Airtac BSAID Clamp Cylinder BSAID80X125 Technical Specifications

ModelAirtac BSAID Clamp Cylinder BSAID80X125
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ80 mm
Stroke125 mm
TypeDouble rod (BSAID), double acting
Cylinder portG3/8
Rod threadM20×1.5
Lock typeSpring-applied, air-released clamp (any position)
Static holding force3600 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

3600 N
static holding force (Ø80 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa (max)3519 N

Equal force both directions (double rod). Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (3600 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAID Clamp Cylinder BSAID80X125 Is Used

vertical_align_center

Vertical Axis Hold

Secures a 2268 N lift anywhere along its vertical travel to prevent gravity drops during an air loss event.

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Machining Position Lock

Clamps the dual rods at a precise mid-stroke coordinate for milling or inspection without live pressure.

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Dual-Side Emergency Stop

Holds the load securely using the second rod for a counterweight or guide during unexpected power failure.

Is the Airtac BSAID Clamp Cylinder BSAID80X125 the Right Clamp-Lock?

Choose this 80 mm bore when an application demands 2268 N of force in both directions and a mid-stroke hold; if less force is needed, the 63 mm bore offers 1402 N thrust and a 2200 N hold. Select this BSAID model over a stroke-end-only SAIL lock when you must secure the load anywhere in the travel, or choose a plain SAID if no clamping is required. The clamp locks only after the rod has stopped, so it cannot brake a moving load, and it must be unlocked with balanced air pressures to prevent the rod from jumping abruptly.

For safety-critical loads, provide an independent external safety measure. This configuration features a 25 mm carbon steel rod with an M20x1.5 thread, which handles side loads well, but always use external guides for long strokes. The drop-in replacement match is a double-rod, 80 mm bore, 125 mm stroke cylinder with PT ports, accepting Basic, FA, LB, TC, TCM1, or TCM2 mounts (omitting FB/CA/CB/CR). Add an -S magnet if CMSE reed or DMSE electronic sensors are needed.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAID Clamp Cylinder BSAID80X125 FAQ

It uses a spring-applied, air-released mechanism to grip the rod at any position with a 3600 N static holding force. Because it is a double-rod cylinder, this holding force and the thrust are equal in both directions.

No, the clamp locks only after the cylinder has stopped and cannot brake a moving rod. It must be unlocked with balanced air pressures to prevent abrupt rod movement, and safety-critical applications require an independent safety measure.

Related AirTAC Lock & Standard Cylinders

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