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AirTAC BSAI Series · ISO 15552 Clamp-Lock Cylinder

Airtac BSAID Clamp Cylinder BSAID80X200S

The AirTAC Airtac BSAID Clamp Cylinder BSAID80X200S is a genuine double-acting ISO 15552 cylinder with a Ø80mm bore, 200mm stroke and a spring-applied, air-released clamp-lock that holds the rod at ANY position along its travel — with a static holding force of 3600 N.

  • BoreØ80 mm
  • Stroke200 mm
  • Cylinder portG3/8
  • TypeDouble rod (BSAID)
  • Enclasp portG1/8
  • Rod threadM20×1.5
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About the Airtac BSAID Clamp Cylinder BSAID80X200S

The AirTAC BSAID80X200-S is a double-acting ISO 15552 profile cylinder featuring a rod out both ends and a built-in spring-applied, air-released clamp-lock. It delivers equal thrust in both directions, providing 2513 N of pull force at 0.5 MPa. A defining trait of this enclasp mechanism is its ability to lock the piston at ANY position along the 200 mm stroke, securing the load with a static holding force of 3600 N. Buyers must distinguish this holding force from the cylinder thrust: the clamp resists the static load, while thrust dictates movement.

Because the rod extends from both end caps, operators can mount a workpiece on one end and attach a guide, counterweight, or position flag on the opposite end for dual-side anti-rotation. The clamp relies on a third G1/8 enclasp port to release the rod, requiring a balanced air pressure between 0.15-0.7 MPa to unlock safely. Note that the variable air cushion only decelerates the piston near stroke ends; the clamp itself is the device that holds the load.

Airtac BSAID Clamp Cylinder BSAID80X200S Technical Specifications

ModelAirtac BSAID Clamp Cylinder BSAID80X200S
SeriesBSAI ISO 15552 clamp-lock cylinder
Bore sizeØ80 mm
Stroke200 mm
TypeDouble rod (BSAID), double acting
Cylinder portG3/8
Rod threadM20×1.5
Lock typeSpring-applied, air-released clamp (any position)
Static holding force3600 N
Enclasp / unlock portG1/8
Operating pressure0.15 – 0.7 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
Max strokeUp to 1000 mm

Specifications follow the official AirTAC BSAI datasheet (ISO 15552). Operating pressure is 0.15–0.7 MPa (lower than a plain SAI). Port options: PT / G.

How the Clamp-Lock Holds

3600 N
static holding force (Ø80 mm)

A spring-applied gripper clamps the rod and holds the load at any position in the stroke — not just at the stroke end (that is a SAIL) — and it is bidirectional: it holds whether the rod was extending or retracting.

Safety: the clamp locks only AFTER the rod has stopped — it is not a moving-rod brake. Unlock only when the pressures on both sides of the piston are balanced, or the rod can move abruptly. If human safety depends on the hold, add an independent safety measure.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2513 N2268 N
0.7 MPa (max)3519 N

Equal force both directions (double rod). Rated to the 0.7 MPa operating maximum for this series. The clamp holding force (3600 N) is separate from cylinder thrust. Size with a margin.

Where the Airtac BSAID Clamp Cylinder BSAID80X200S Is Used

vertical_align_center

Vertical Load Holding

Secures a vertically lifted mass at any point in the stroke, preventing gravity-driven drops during air pressure loss.

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Machining Position Lock

Clamps a dual-sided workpiece fixture rigidly in place for precision drilling or inspection, using the opposite rod for a flag.

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Emergency Power-Off Hold

Engages instantly upon air loss to freeze the mechanism mid-travel, protecting processes from sudden uncontrolled motion.

Is the Airtac BSAID Clamp Cylinder BSAID80X200S the Right Clamp-Lock?

Step down to a 63 mm bore if your application requires less than 1402 N of pull force and a 2200 N holding capacity is sufficient. Choose this 80 mm double-rod model when you need symmetric force both ways and robust mid-stroke holding. A plain SAID cylinder suffices if you only need equal push/pull force without any holding brake, while a SAIL variant only grips at stroke ends. For true drop-prevention anywhere in the travel, the BSAID80X200-S is the correct choice.

This clamp locks only AFTER the cylinder has stopped; it cannot brake a moving rod. You must unlock it with balanced pressures or the rod may jump abruptly. For safety-critical human loads, add an independent safety measure. Replacement specs: 80 mm bore, 200 mm stroke, PT tapered ports (3/8 cylinder, G1/8 enclasp), carbon steel rod, and an -S magnet for CMSE reed or DMSE solid-state sensors. Mounting is limited to Basic, FA, LB, TC, TCM1, and TCM2 (omitting FB/CA/CB/CR). The 25 mm rod handles high side loads well, though strokes over 300 mm need an external guide.

Quick checklist

  • ✓ Hold needed at any position?
  • ✓ Or stroke-end only → use SAIL
  • ✓ Holding force ≥ your load
  • ✓ Balanced-pressure unlock circuit
  • ✓ Extra safety measure for people
Ask an Engineer

Airtac BSAID Clamp Cylinder BSAID80X200S FAQ

The BSAID80X200-S provides a static holding force of 3600 N. A spring-applied, air-released gripper clamps the rod, locking it bidirectionally at any position along the stroke once the cylinder has stopped.

You must apply air to the G1/8 enclasp port to release the clamp, but only after balancing the air pressures on both sides of the piston. If pressures are unbalanced, the rod can jump abruptly upon unlocking.

Related AirTAC Lock & Standard Cylinders

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