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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X100-U-FA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X100-U-FA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA

The AirTAC AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 100mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X100-U-FA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke100 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X100-U-FA
$47.82 Limited legacy stock — confirm availability
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About the AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA

The AirTAC MAL40X100-U-FA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 100mm stroke. It delivers a robust 628N push and 528N pull at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. The exact drop-in replacement is the MBL40X100-U-FA, which matches the original force, port size, U flat-end back cover, and FA flange mounting.

This legacy SKU features threaded front and back covers, whereas the current MBL uses a riveted rolling-packed body for equivalent durability. Because this specific model lacks the -S magnet option, it cannot support position sensing. The fixed rubber bumper safely absorbs end-of-stroke impact, though it will not lock the rod if air pressure drops.

AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA Technical Specifications

ModelAirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X100-U-FA
Bore sizeØ40 mm
Stroke100 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X100-U-FA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X100-U-FA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×100Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA Is Used

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Injection Mold Ejection

Provides 628N of push force at 0.5MPa to eject densely packed plastic parts from injection mold cavities.

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Pallet Diverter Arm

Uses the 100mm stroke and FA flange mount to push heavy pallets onto a secondary packaging conveyor line.

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Carton Case Sealer

Drives the folding mechanism on automated case sealers, relying on the rigid U flat-end back cover to handle the 528N pull load.

Replacing the AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA with MBL40X100-U-FA

To replace this MAL, order the MBL40X100-U-FA to retain the exact 40mm bore, 100mm stroke, G1/4 port, PT thread form, U flat-end rear, and FA flange. If your application requires less force, stepping down to the 32mm bore yields 402N push at 0.5MPa; if you need more power, this 40mm bore is the largest available in the mini round series, providing a maximum of 128kgf at 1.0MPa. If your cycle speed demands an adjustable air cushion rather than the fixed rubber bumper, upgrade to the MBLC series on the current line. Note that a plain cylinder drifts when air is lost, so add an external rod lock for strict position holding. At 100mm stroke, side-load risk is low, but the 16mm carbon-steel rod still requires an external guide for heavy offset loads.

Upgrade checklist

  • ✓ Order the MBL40X100-U-FA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X100-U-FA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X100-U-FA instead of this discontinued model.

AirTAC MAL40X100-U-FA (Discontinued) -> MBL40X100-U-FA FAQ

Yes, the MAL series is end-of-life. The exact drop-in replacement is the MBL40X100-U-FA, which matches the 40mm bore, 100mm stroke, 628N push force, G1/4 port, FA flange, and U flat-end cover.

At 0.5MPa it provides 628N push and 528N pull, 880N push at 0.7MPa, and a maximum of 128kgf at 1.0MPa. Because this SKU lacks the -S magnet, it cannot take a position sensor; the MBL -S equivalent uses CMSG/DMSG/EMSG switches.

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Drop-in Upgrade

The MBL40X100-U-FA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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