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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement MBL40X250-CA, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA

The AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 250mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the MBL40X250-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke250 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X250-CA
$53.37 Ships as MBL40X250-CA (current AirTAC replacement)
Ships as MBL40X250-CA, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the MBL40X250-CA we ship. View MBL40X250-CA
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  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA

The AirTAC MAL40X250-CA is a discontinued double-acting aluminum mini round cylinder. It delivers a robust 628 N push force at 0.5 MPa over a 250 mm stroke. The direct replacement is the MBL40X250-CA, matching the 40 mm bore, G1/4 port, and CA pivot mounting exactly. The legacy MAL features a threaded front and back cover assembly, whereas the modern MBL utilizes a riveted rolling-packed body for equally rigid but faster-to-assemble construction.

This specific SKU features a CA pivot clevis back cover designed to articulate smoothly on a pin, absorbing arcing loads throughout the 250 mm travel. Because this configuration lacks the -S magnet option, it cannot accept a position sensor. Internally, the piston relies on a heterogeneous two-way seal that retains grease, while the carbon-steel rod is protected by a 20 um hard-chrome plating to resist wear in demanding environments.

AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA Technical Specifications

ModelAirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X250-CA
Bore sizeØ40 mm
Stroke250 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X250-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N—
Max (@1.0 MPa)128 kgf

The MBL40X250-CA produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×250Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA Is Used

conveyor_belt

Pallet Diverting Gate

Swings a heavy diverter arm along a packaging line, utilizing the 628 N push force to reliably reroute 15 kg product boxes at 250 mm of travel.

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CNC Lathe Bar Feeder

Pushes raw steel stock into the collet chuck, where the CA pivot clevis accommodates minor misalignment during the 250 mm feeding cycle.

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Warehouse Lift Station

Raises a tote of machined components from a lower conveyor tier, depending on the cylinder's 880 N push at 0.7 MPa to elevate the load smoothly.

Replacing the AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA with MBL40X250-CA

To replace the MAL40X250-CA, order the MBL40X250-CA. It is a direct swap: verify your 40 mm bore, 250 mm stroke, PT tapered port thread, and the CA clevis pivot mount. If your application requires an adjustable air cushion to soften end-of-stroke impacts, step up to the MBLC40X250-CA on the current line, as the legacy MAL only offers a fixed rubber bumper. Note that a plain cylinder does not hold its load when air pressure drops; the rod will drift, so add an external pilot-operated check valve if you need fail-safe position holding.

For sizing flexibility, step down to the 32 mm bore if you need less force (it provides 402 N push at 0.5 MPa), or step up if you need more. At 250 mm of stroke, the 16 mm rod is susceptible to bending under lateral stress; utilize the CA pivot to self-align the load or install an external guide rail to prevent side-load damage.

Upgrade checklist

  • ✓ Order the MBL40X250-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X250-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X250-CA instead of this discontinued model.

AirTAC MAL40X250-CA (Discontinued) → MBL40X250-CA FAQ

Yes, the MAL40X250-CA is discontinued. The direct replacement is the MBL40X250-CA, offering the same 40 mm bore, 250 mm stroke, G1/4 port, and CA pivot mount. If you previously used a -S magnet version for sensors, note the MBL switches to the newer CMSG, DMSG, or EMSG sensor families.

At 0.5 MPa it pushes 628 N and pulls 528 N. At 0.7 MPa it pushes 880 N, with a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a fixed rubber bumper, not an adjustable cushion, and it cannot hold a load if air pressure is lost without an external rod lock.

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Direct Upgrade

The MBL40X250-CA replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

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