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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X35CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X35CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X35CA (Discontinued) → MBL40X35CA

The AirTAC AirTAC MAL40X35CA (Discontinued) → MBL40X35CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 35mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X35CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke35 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X35CA
$43.18 Limited legacy stock — confirm availability
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About the AirTAC MAL40X35CA (Discontinued) → MBL40X35CA

The AirTAC MAL40X35CA is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 35mm stroke. It delivers a robust 628N push force at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. The exact drop-in replacement is the MBL40X35CA, matching the bore, stroke, output force, port size, and CA mounting exactly for a seamless transition.

This legacy unit uses threaded front and back covers, whereas the modern MBL replacement features a riveted rolling-packed body. Because this specific SKU lacks the -S magnet option, it cannot accept a position sensor. Additionally, the MAL relies on a fixed rubber bumper for end-of-stroke deceleration rather than an adjustable air cushion, an upgrade available only on the current MBLC line.

AirTAC MAL40X35CA (Discontinued) → MBL40X35CA Technical Specifications

ModelAirTAC MAL40X35CA (Discontinued) → MBL40X35CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X35CA
Bore sizeØ40 mm
Stroke35 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X35CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X35CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X35CA (Discontinued) → MBL40X35CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×35Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X35CA (Discontinued) → MBL40X35CA Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push force at 0.5MPa to eject small plastic parts from tight mold cavities, using the short 35mm stroke for rapid cycling.

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Pallet Diverter Gate

Shifts lightweight conveyor pallets using the CA pivot back cover, which absorbs arcing side-loads during the redirection process without binding.

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Carton Flap Folding

Folds corrugated carton flaps in compact packaging machinery where the 40mm bore delivers enough thrust to crease heavy board without stalling.

Replacing the AirTAC MAL40X35CA (Discontinued) → MBL40X35CA with MBL40X35CA

To replace the MAL40X35CA, order the MBL40X35CA. Verify your 40mm bore, 35mm stroke, G1/4 port, and PT tapered thread. This unit features a CA pivot back cover, which swings on a pin to accommodate arcing loads, unlike rigid flat-end U or round-end CM covers. Since this SKU has no -S magnet, it cannot support a sensor; if detection is needed, order an MBL40X35CAS and note the sensor family changes from CS1-M/DS1-M to CMSG/DMSG/EMSG.

For sizing flexibility, stepping down to the 32mm bore yields 402N push force at 0.5MPa, while stepping up to a larger profile cylinder provides higher output. A plain MAL or MBL does not hold its load when air is lost; the rod drifts, and the bumper only softens the stroke end. For a suspended load, add an external rod lock or pilot-operated check valve. If end-of-stroke impact is too harsh, step up to the MBLC for an adjustable air cushion.

Upgrade checklist

  • ✓ Order the MBL40X35CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X35CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X35CA instead of this discontinued model.

AirTAC MAL40X35CA (Discontinued) → MBL40X35CA FAQ

Yes, the MAL40X35CA is discontinued. The exact drop-in replacement is the MBL40X35CA, which matches the 40mm bore, 35mm stroke, 628N push force at 0.5MPa, G1/4 port, and CA pivot mounting.

The MAL40X35CA uses a G1/4 port and M12x1.25 rod thread. It generates 628N push and 528N pull at 0.5MPa, 880N push at 0.7MPa, and a maximum theoretical force of 128kgf at 1.0MPa.

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Drop-in Upgrade

The MBL40X35CA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

Recommended AirTAC MBL Replacements

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