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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X500-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X500-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA

The AirTAC AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 500mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X500-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke500 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X500-CA
$68.00 Limited legacy stock — confirm availability
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About the AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA

The AirTAC MAL40X500-CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 500mm stroke. As the largest bore in this legacy range, it delivers a robust 628 N of push force at 0.5 MPa (880 N at 0.7 MPa) and uses a G1/4 port. The exact drop-in replacement is the MBL40X500-CA, matching the original force, stroke, and mounting interface exactly.

This SKU features a CA pivot back cover designed to swing on a pin for arcing loads, which is critical for a 500mm stroke. Because this specific model lacks the -S option, it cannot accept a position sensor. When upgrading to the MBL, note the body changes from threaded covers to a riveted rolling-packed assembly, and the fixed rubber bumper remains (the MBLC variant offers adjustable air cushioning).

AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA Technical Specifications

ModelAirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X500-CA
Bore sizeØ40 mm
Stroke500 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X500-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X500-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×500Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA Is Used

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Pallet Transfer Gate

Actuates a 500mm pivoting diverter arm to route heavy pallets on a packaging conveyor, utilizing the 628 N push force and CA clevis to handle the arcing swing.

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CNC Lathe Bar Feeder

Pushes raw steel bar stock into the spindle over a 500mm distance, where the 40mm bore's 880 N force at 0.7 MPa overcomes collet drag.

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Vertical Lift Storage Tray

Raises a loaded storage tray 500mm out of an automated dispensing machine, relying on the CA pivot to absorb slight misalignment during vertical travel.

Replacing the AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA with MBL40X500-CA

To replace the MAL40X500-CA, order the MBL40X500-CA. Confirm the G1/4 port, M12x1.25 rod thread, and the CA pivot back cover. Since this SKU has no -S magnet, you cannot mount a sensor; if position detection is needed, upgrade to an MBL40X500-S-CA (which uses modern CMSG/DMSG/EMSG switches instead of the legacy CS1-M/DS1-M). If you need to step down, the 32mm bore provides 402 N push at 0.5 MPa; the 40mm is the largest available. A plain bumper does not hold the load if air drops, so add an external rod lock for safety. At 500mm, side-load is severe: use the CA clevis to self-align and add an external guide to prevent rod bending.

Upgrade checklist

  • ✓ Order the MBL40X500-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X500-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X500-CA instead of this discontinued model.

AirTAC MAL40X500-CA (Discontinued) -> MBL40X500-CA FAQ

Yes, the MAL40X500-CA is discontinued. The exact drop-in replacement is the MBL40X500-CA, which matches the 40mm bore, 500mm stroke, G1/4 port, and CA pivot mounting. The MBL uses a riveted rolling-packed body instead of threaded covers, but the performance and footprint are identical.

At 0.5 MPa it pushes 628 N and pulls 528 N; at 0.7 MPa it pushes 880 N, with a theoretical max of 128 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. The current MBL replacement with an -S suffix uses CMSG/DMSG/EMSG switches.

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Drop-in Upgrade

The MBL40X500-CA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Most inquiries answered within 7-8 hours.

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