This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X80-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X80-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X80-CA (Discontinued) -> MBL40X80-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 80mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X80-CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X80-CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 80mm stroke. It delivers a push force of 628 N at 0.5 MPa and uses a G1/4 port with a Ø16 mm carbon-steel rod. AirTAC replaced this legacy unit with the MBL40X80-CA, a drop-in alternative retaining the exact same force, porting, and CA pivot mount.
This specific SKU features a CA pivot back cover designed to swing on a pin, accommodating arcing loads. Because this configuration lacks the -S magnet option, it cannot accept a position sensor. Buyers upgrading to the MBL family will note the transition from the older threaded end covers to a riveted rolling-packed body, while the original fixed rubber bumper remains standard unless stepping up to the MBLC variant for adjustable air cushioning.
| Model | AirTAC MAL40X80-CA (Discontinued) -> MBL40X80-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X80-CA |
| Bore size | Ø40 mm |
| Stroke | 80 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X80-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X80-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×80 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Swings a heavy diverter arm on a packaging conveyor using the 628 N push force, with the CA pivot absorbing the angular momentum of the shifting load.
Pushes stamped metal parts out of a die bed, relying on the 880 N thrust at 0.7 MPa and the 16mm hard-chrome rod to withstand repeated impact.
Raises a 80mm stroke lifting lug on a compact packaging station, utilizing the G1/4 port for high airflow to maintain rapid 30-800 mm/s cycling.
To replace the MAL40X80-CA, order the MBL40X80-CA, ensuring you match the 40mm bore, 80mm stroke, G1/4 port, PT thread, and CA pivot back cover. If your application requires position sensing, you must select an MBL equivalent with the -S magnet and upgrade to the current CMSG, DMSG, or EMSG switch family, as this legacy SKU has no magnet. If sizing down is needed, the 32mm bore neighbor provides 402 N push at 0.5 MPa; sizing up is not an option as 40mm is the largest in this mini series. The fixed rubber bumper softens end-of-stroke impacts, but for heavier loads requiring deceleration control, consider the current MBLC line. Remember that a plain bumper does not hold position if air pressure drops, so add an external rod lock for vertical loads.
Upgrade checklist
Yes, the MAL40X80-CA is discontinued. The exact drop-in replacement is the MBL40X80-CA, which matches the 40mm bore, 80mm stroke, 628 N force, G1/4 port, and CA pivot mounting. The MBL upgrades the body to a riveted rolling-packed design instead of the older threaded covers.
At 0.5 MPa, the push force is 628 N and the pull force is 528 N. At 0.7 MPa, the push force reaches 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa. Note that this specific SKU lacks a magnet, so it cannot support CS1-M or DS1-M position sensors.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X80-CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
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Tell us the quantity and destination — we quote the drop-in MBL40X80-CA replacement with price, stock and lead time, usually within 7-8 hours.