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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement MBL40X800-CA, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA

The AirTAC AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 800mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the MBL40X800-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke800 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X800-CA
$91.21 Ships as MBL40X800-CA (current AirTAC replacement)
Ships as MBL40X800-CA, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the MBL40X800-CA we ship. View MBL40X800-CA
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  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA

The AirTAC MAL40X800-CA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 800mm stroke. Because 800mm exceeds the 500mm standard limit, this unit was a made-to-order configuration. It delivers a push force of 628 N and pull force of 528 N at 0.5 MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. The direct replacement is the MBL40X800-CA, matching the bore, stroke, force, port, and CA pivot mounting exactly.

This legacy SKU features a CA pivot back cover designed to swing on a pin for arcing loads, which is critical for a 800mm stroke. The original MAL body used threaded front and back covers, whereas the modern MBL replacement utilizes a riveted rolling-packed body. This specific model lacks the -S magnet option, meaning it cannot support a position sensor. The rod relies on a heterogeneous two-way seal that retains grease alongside a self-lubricating front-cover bearing guide.

AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA Technical Specifications

ModelAirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X800-CA
Bore sizeØ40 mm
Stroke800 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X800-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N—
Max (@1.0 MPa)128 kgf

The MBL40X800-CA produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×800Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA Is Used

precision_manufacturing

Textile Loom Beat-Up

Drives the beat-up mechanism in wide textile looms, using the 628 N push force at 0.5 MPa over the 800mm stroke to position the reed, while the CA pivot absorbs the lateral arc.

conveyor_belt

Pallet Transfer Pusher

Pushes heavy pallets across a transfer station where the 880 N push force at 0.7 MPa is required, and the long 800mm stroke reaches across the conveyor lane.

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Warehouse Tray Sorter

Diverts large storage trays at a distribution hub, relying on the 528 N pull force to retract the 16mm carbon-steel rod rapidly within compact machinery envelopes.

Replacing the AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA with MBL40X800-CA

To replace the MAL40X800-CA, order the MBL40X800-CA. Verify your setup accommodates the G1/4 port, M12x1.25 rod thread, and the CA pivot clevis. Because this unit lacks the -S magnet, no position sensing is possible; if you need end-of-stroke detection, you must upgrade to an MBL40X800-S-CA and switch from the legacy CS1-M/DS1-M switches to the modern CMSG/DMSG/EMSG sensor family.

At 0.5 MPa, this 40mm bore provides 628 N push and 528 N pull force. If you need less force, stepping down to the 32mm bore yields 402 N push and 346 N pull. If you need more power, note that 40mm is the largest available MAL/MBL mini round bore, so for higher loads you must transition to an ISO 15552 profile cylinder. For a stroke of 800mm, the 16mm rod is highly susceptible to bending under side-loads; you must use an external guide rail or ensure the CA pivot absorbs the arcing motion. The fixed rubber bumper softens end-of-stroke impact but does not lock the load—if air is lost, the rod drifts. For a true adjustable cushion, step up to the MBLC40X800-CA.

Upgrade checklist

  • ✓ Order the MBL40X800-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X800-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X800-CA instead of this discontinued model.

AirTAC MAL40X800-CA (Discontinued) -> MBL40X800-CA FAQ

Yes, the MAL40X800-CA is discontinued. The direct replacement is the MBL40X800-CA, which matches the 40mm bore, 800mm stroke, G1/4 port, and CA pivot mounting. The modern MBL uses a riveted rolling-packed body instead of the threaded covers found on the MAL.

At 0.5 MPa, the 40mm bore provides 628 N push and 528 N pull force; at 0.7 MPa it provides 880 N push, with a theoretical maximum of 128 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot support a position sensor; legacy -S versions used CS1-M/DS1-M switches, while the MBL replacement uses CMSG/DMSG/EMSG sensors.

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The MBL40X800-CA replaces this model 1:1.

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MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

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