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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X80SUFA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X80SUFA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA

The AirTAC AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 80mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X80SUFA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke80 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X80SUFA
$50.24 Limited legacy stock — confirm availability
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About the AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA

The AirTAC MAL40X80SUFA is a discontinued double-acting aluminum mini round cylinder with an 80mm stroke. Built for compact spaces, this 40mm bore unit delivers 628N push and 528N pull at 0.5MPa. AirTAC replaced it with the MBL40X80SUFA, a drop-in upgrade retaining the exact same force, G1/4 port, and FA flange footprint.

This SKU includes a U flat-end back cover for rigid rear mounting and an -S magnet. A key upgrade detail: the legacy MAL uses threaded front and back covers, whereas the MBL replacement features a riveted rolling-packed body. Furthermore, the -S magnet on this MAL works with older CS1-M/DS1-M switches, but the MBL successor requires current CMSG/DMSG/EMSG sensors. The rod is 16mm carbon steel with 20um hard chrome plating, guided by a self-lubricating bearing.

AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA Technical Specifications

ModelAirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X80SUFA
Bore sizeØ40 mm
Stroke80 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X80SUFA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X80SUFA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×80Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA Is Used

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Bottle Capper Heads

Drives capping heads on a rotary bottling line using 628N of push force at 0.5MPa, fitting neatly within tight machinery guards.

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PCB Drill Press

Moves a light spindle assembly down into position for PCB drilling, relying on the rigid U flat-end rear mount for alignment.

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Carton Flap Folder

Folds small cardboard flaps on a packaging conveyor, where the 80mm stroke and 528N pull force retract the arm quickly.

Replacing the AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA with MBL40X80SUFA

To replace the MAL40X80SUFA, order the MBL40X80SUFA and verify your FA flange and U flat-end back cover compatibility. Because this unit has the -S magnet, you must upgrade your CS1-M/DS1-M switches to the CMSG/DMSG/EMSG family. The G1/4 port and M12x1.25 rod thread remain identical.

If you need to step down, the 32mm bore neighbor provides 402N push at 0.5MPa; stepping up is not an option as 40mm is the largest mini round size. Note that a plain MBL does not hold a load when air is lost—the rod drifts. The MAL uses a fixed rubber bumper, not an adjustable cushion; if end-of-stroke energy control is required, step up to the MBLC variant. For any stroke of 300mm or more, add an external guide to prevent rod bending.

Upgrade checklist

  • ✓ Order the MBL40X80SUFA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X80SUFA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X80SUFA instead of this discontinued model.

AirTAC MAL40X80SUFA (Discontinued) → MBL40X80SUFA FAQ

Yes, the MAL40X80SUFA is discontinued. The exact drop-in replacement is the MBL40X80SUFA, which shares the identical 40mm bore, 80mm stroke, G1/4 port, FA flange, and U flat-end cover. You simply order the MBL equivalent.

At 0.5MPa it provides 628N push and 528N pull; at 0.7MPa push is 880N, with a maximum theoretical force of 128kgf at 1.0MPa. Because this SKU includes the -S magnet, it works with older CS1-M/DS1-M switches; the MBL replacement requires CMSG/DMSG/EMSG sensors.

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Drop-in Upgrade

The MBL40X80SUFA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

Recommended AirTAC MBL Replacements

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