This model is discontinued
AirTAC has phased out the MALJ series. You can still order this code here: we ship the direct replacement MBLJ40X60-40-S, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBLJ replacement upgrades to a riveted rolling-packed body and CMSG / DMSG / EMSG sensors (the MAL used CS1-M / DS1-M).
Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S
The AirTAC Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S is a double-acting aluminum mini cylinder with a rear adjustable-stroke stopper: you can trim up to 40 mm, giving a usable end-position window from 20 to 60 mm. This model is discontinued — the direct replacement is the MBLJ40X60-40-S.
- BoreØ40 mm
- Stroke60 mm
- Adjust window20–60 mm
- Port sizeG1/4
- Rod threadM12×1.25
- StatusDiscontinued → MBLJ40X60-40-S
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S
The AirTAC MALJ40X60-40-S is a discontinued double-acting, double-rod mini cylinder with a 40 mm bore, 60 mm stroke, and a 40 mm rear adjustable stopper. The adjust code lets you trim the end position by up to 40 mm, creating a usable stroke window of 20-60 mm. The direct replacement is the MBLJ40X60-40-S, which matches the bore, stroke, force, and G1/4 port.
This -S variant includes a magnet for legacy CS1-M or DS1-M reed switches; the MBLJ replacement uses newer CMSG, DMSG, or EMSG sensors. The MALJ features threaded covers and a fixed rubber bumper, while the MBLJ upgrades to a riveted rolling-packed body. Remember that the rear adjuster is a travel stop, not a lock; it sets the end position but will not hold a load without live air pressure.
Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S Technical Specifications
| Model | Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S |
|---|---|
| Series | MALJ adjustable-stroke mini cylinder (discontinued) |
| Replacement | MBLJ40X60-40-S |
| Bore size | Ø40 mm |
| Stroke | 60 mm |
| Adjustable window | 20 – 60 mm |
| Acting type | Double acting, adjustable stroke |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
The rear adjuster is a travel stop, not a lock — it sets the end position but does not hold the load without live air. No back-cover code and no SDB on adjustable-stroke. The MBLJ40X60-40-S carries the same ratings.
Theoretical Output Force (Ø40mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 528 N | 528 N |
| 0.7 MPa | 739 N | — |
| Max (@1.0 MPa) | 108 kgf | |
MALJ is double-rod: the rear rod that carries the stroke adjuster passes through the rear cover, so both piston faces lose rod area. Push is shown at the annular-area value (conservative), lower than a single-rod MAL push of the same bore. The MBLJ40X60-40-S matches these values.
Model Code: Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S
| MALJ | Adjustable-stroke aluminum mini cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×60 | Nominal stroke length in mm. |
| -40 | Adjustable amount: trim the end to a 20–60 mm window. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBLJ uses CMSG/DMSG/EMSG). |
Replacement: MALJ → MBLJ. No back-cover (CA/U/CM) and no SDB. Mounting: FA / LB.
Where the Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S Is Used
PCB Test Head Depth
Set precise end-of-travel for an electronics test head. The 40 mm rear adjuster acts as a travel stop to prevent probe over-travel on varying board thicknesses.
Bottle Sorting Diverter
A beverage conveyor uses the 528 N pull force to actuate a sorting gate. The fixed rubber bumper softens the 60 mm stroke end impact without needing an adjustable air cushion.
Replacing the Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S with MBLJ40X60-40-S
To replace the MALJ40X60-40-S, order the direct replacement MBLJ40X60-40-S. Confirm the 40 mm bore, 60 mm stroke, 40 mm adjust code, G1/4 port, and PT thread form. Mounting is limited to FA or LB; there is no back cover or SDB option. The -S magnet means you must switch from old CS1-M/DS1-M switches to CMSG/DMSG/EMSG sensors. The adjuster is a travel stop, not a lock.
Upgrade checklist
- ✓ Order the MBLJ40X60-40-S (same bore/stroke/adjust)
- ✓ Same 20–60 mm adjustable window
- ✓ Adjuster is a stop, not a lock
- ✓ No back cover / SDB — plan an FA/LB mount
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check The rear adjuster sets the end position — it is not a load lock.
- check No back-cover / SDB on adjustable-stroke — use FA / LB.
- check Front/rear covers are threaded — not for field disassembly.
- check For new builds, specify the MBLJ40X60-40-S instead of this discontinued model.
Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S FAQ
Yes, the MALJ40X60-40-S is discontinued. You must upgrade your sensors from the old CS1-M/DS1-M switches to CMSG/DMSG/EMSG models.
The 40 mm adjust code allows trimming up to 40 mm from the 60 mm stroke, giving a usable window of 20-60 mm. The adjuster is a travel stop, not a lock.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Direct Upgrade
The MBLJ40X60-40-S replaces this model 1:1.
Fast Dispatch
MBLJ replacements are processed and dispatched in 3-5 business days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBLJ Replacements
Request a Quote (Airtac MALJ40 Adjustable Mini Cylinder MALJ40X60-40-S → MBLJ40X60-40-S)
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