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AirTAC PG Series · Different diameter straight

Airtac PG Reducing Union PG8-4D

The AirTAC Airtac PG Reducing Union PG8-4D is a genuine different diameter straight for push-in tube connection, rated 0 - 1.0 MPa (0 - 10 kgf/cm2) with a 1.5 MPa proof pressure.

  • TypeDifferent diameter straight
  • SeriesPG
  • Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
  • Proof pressure1.5 MPa
  • Temperature-20 to +70 °C
$7.01 $10.87Save 35% Standard part — ready in 3-5 business days to process and dispatch
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About the Airtac PG Reducing Union PG8-4D

The PG8-4D is an AirTAC PG series different diameter straight union - a tube-to-tube reducer with no threaded port at all. One end accepts Dia 8 mm tubing, the other Dia 4 mm, and the two legs are in line, so the part sits invisibly inside a straight tube run while stepping the bore down. Both sides are one-touch: push the soft nylon or polyurethane tube in until it bottoms, and the internal chuck grips the OD; press the POM release ring toward the body and the tube slides free.

This is the resin one-touch profile, not the metal BP line: working pressure 0-1.0 MPa (0-10 kgf/cm2), vacuum to -750 mmHg (10 Torr), proof pressure 1.5 MPa, and a -20 to +70 C temperature window. The D suffix gives the whole body black colouring on PG, not just the button. Inside are a POM release button and chuck, an aluminium-alloy guide, a stainless spring gasket and an NBR O-ring. Note that the 4 mm leg halves the bore of the 8 mm leg, so whatever you feed through this union is limited by the 4 mm side.

Airtac PG Reducing Union PG8-4D Technical Specifications

ModelAirtac PG Reducing Union PG8-4D
TypeDifferent diameter straight
SeriesPG
ConnectionPush-in one-touch
Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
Negative pressure-750 mmHg (10 Torr)
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Applicable tubingSoft nylon or polyurethane tube
Thread standardPT (Rc tapered) unless the code says otherwise

POM release button and chuck, aluminium-alloy guide, stainless spring gasket, NBR O-ring; body brass or PBT depending on the part. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.

Model Code: Airtac PG Reducing Union PG8-4D

PGDifferent diameter straight.
4 / 6 / 8 / 10 / 12Tube outside diameter in mm (3.2 mm exists on the mini series).
M5 / 01 / 02 / 03 / 04Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series).
DBlack. Blank = grey.

Fitting & Sealing Notes

  • check Cut the tube square and clean before pushing it home, or the seal will leak.
  • check Push until it stops, then pull back to check the chuck has gripped.
  • check To release, press the collet ring fully in and pull the tube out.
  • check Threaded parts arrive with sealant on the thread; M5 sizes use a sealing gasket.
  • check Match the tube OD exactly - a 6 mm fitting will not hold 1/4" tube.

Where the Airtac PG Reducing Union PG8-4D Is Used

precision_manufacturing

Packaging machine air jet drop

A packaging machine carries 8 mm trunk lines from the valve manifold, but the air-blast nozzles that clear film from the sealing bar are plumbed in 4 mm tube. PG8-4D makes that step in-line inside the guard with no threaded adapter.

science

Vacuum pad feed on an electronics head

A PCB pick-and-place head draws vacuum through slim 4 mm lines, while the ejector supply on the gantry is run in 8 mm. This union steps the vacuum generator's supply down at the head end, and the one-touch release lets the head be serviced quickly.

settings_input_component

Pilot line tap inside a control cabinet

A machine builder wants a 4 mm pilot signal line tapped off an 8 mm actuator supply run inside the electrical cabinet's pneumatic section. The black PG8-4D body blends with dark wiring ducting and needs zero tools to install.

Is the Airtac PG Reducing Union PG8-4D the Right Part?

Step carefully on this ladder. If a 8-to-4 drop is too aggressive, the same family offers PG8-6, which steps 8 mm down to 6 mm and keeps much more of the bore; if you are already on 6 mm tube, PG6-4 makes the same 4 mm landing without starting from 8 mm. Every step changes the choke point of the circuit - with PG8-4D the 4 mm leg is the narrowest passage, so size downstream actuators around that bore, not the 8 mm supply.

Tube OD must match exactly on both legs. A nominal 1/4 in tube measures about 6.35 mm and will neither seal nor release correctly in a Dia 6 or Dia 4 port, so resist any temptation to make it fit. If you actually need this reduction to pass through a cabinet wall or panel, use the PM bulkhead union family instead of forcing a straight union into a hole; PG8-4D is for in-line runs inside a machine frame or on a manifold face.

Quick checklist

  • ✓ Tube outside diameter matches exactly
  • ✓ Thread size and standard match the port
  • ✓ Working pressure within 0 - 1.0 MPa (0 - 10 kgf/cm2)
  • ✓ Temperature within -20 to +70 °C
Ask an Engineer

Airtac PG Reducing Union PG8-4D FAQ

PG8-4D is a resin one-touch different diameter straight union joining Dia 8 mm tube to Dia 4 mm tube. Working pressure is 0-1.0 MPa (0-10 kgf/cm2), it holds vacuum down to -750 mmHg (10 Torr), proof pressure is 1.5 MPa, and the working temperature range is -20 to +70 C. Use only soft nylon or polyurethane tubing; AirTAC publishes capacity for this series as a characteristic curve, not a single flow number, and the 4 mm leg is the bore limit.

No. One-touch chucks and O-rings are machined for one exact tube OD per port, so the Dia 8 leg takes only 8 mm tube and the Dia 4 leg only 4 mm tube. A nominal 1/4 in tube measures about 6.35 mm, which will not seal in either port. If your existing run is in inches, stay within the inch-sized fitting range rather than adapting this metric union.

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