
The AirTAC Airtac PG Reducing Union PG8-4D is a genuine different diameter straight for push-in tube connection, rated 0 - 1.0 MPa (0 - 10 kgf/cm2) with a 1.5 MPa proof pressure.
The PG8-4D is an AirTAC PG series different diameter straight union - a tube-to-tube reducer with no threaded port at all. One end accepts Dia 8 mm tubing, the other Dia 4 mm, and the two legs are in line, so the part sits invisibly inside a straight tube run while stepping the bore down. Both sides are one-touch: push the soft nylon or polyurethane tube in until it bottoms, and the internal chuck grips the OD; press the POM release ring toward the body and the tube slides free.
This is the resin one-touch profile, not the metal BP line: working pressure 0-1.0 MPa (0-10 kgf/cm2), vacuum to -750 mmHg (10 Torr), proof pressure 1.5 MPa, and a -20 to +70 C temperature window. The D suffix gives the whole body black colouring on PG, not just the button. Inside are a POM release button and chuck, an aluminium-alloy guide, a stainless spring gasket and an NBR O-ring. Note that the 4 mm leg halves the bore of the 8 mm leg, so whatever you feed through this union is limited by the 4 mm side.
| Model | Airtac PG Reducing Union PG8-4D |
|---|---|
| Type | Different diameter straight |
| Series | PG |
| Connection | Push-in one-touch |
| Working pressure | 0 - 1.0 MPa (0 - 10 kgf/cm2) |
|---|---|
| Negative pressure | -750 mmHg (10 Torr) |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Applicable tubing | Soft nylon or polyurethane tube |
| Thread standard | PT (Rc tapered) unless the code says otherwise |
POM release button and chuck, aluminium-alloy guide, stainless spring gasket, NBR O-ring; body brass or PBT depending on the part. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.
| PG | Different diameter straight. |
|---|---|
| 4 / 6 / 8 / 10 / 12 | Tube outside diameter in mm (3.2 mm exists on the mini series). |
| M5 / 01 / 02 / 03 / 04 | Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series). |
| D | Black. Blank = grey. |
A packaging machine carries 8 mm trunk lines from the valve manifold, but the air-blast nozzles that clear film from the sealing bar are plumbed in 4 mm tube. PG8-4D makes that step in-line inside the guard with no threaded adapter.
A PCB pick-and-place head draws vacuum through slim 4 mm lines, while the ejector supply on the gantry is run in 8 mm. This union steps the vacuum generator's supply down at the head end, and the one-touch release lets the head be serviced quickly.
A machine builder wants a 4 mm pilot signal line tapped off an 8 mm actuator supply run inside the electrical cabinet's pneumatic section. The black PG8-4D body blends with dark wiring ducting and needs zero tools to install.
Step carefully on this ladder. If a 8-to-4 drop is too aggressive, the same family offers PG8-6, which steps 8 mm down to 6 mm and keeps much more of the bore; if you are already on 6 mm tube, PG6-4 makes the same 4 mm landing without starting from 8 mm. Every step changes the choke point of the circuit - with PG8-4D the 4 mm leg is the narrowest passage, so size downstream actuators around that bore, not the 8 mm supply.
Tube OD must match exactly on both legs. A nominal 1/4 in tube measures about 6.35 mm and will neither seal nor release correctly in a Dia 6 or Dia 4 port, so resist any temptation to make it fit. If you actually need this reduction to pass through a cabinet wall or panel, use the PM bulkhead union family instead of forcing a straight union into a hole; PG8-4D is for in-line runs inside a machine frame or on a manifold face.
Quick checklist
PG8-4D is a resin one-touch different diameter straight union joining Dia 8 mm tube to Dia 4 mm tube. Working pressure is 0-1.0 MPa (0-10 kgf/cm2), it holds vacuum down to -750 mmHg (10 Torr), proof pressure is 1.5 MPa, and the working temperature range is -20 to +70 C. Use only soft nylon or polyurethane tubing; AirTAC publishes capacity for this series as a characteristic curve, not a single flow number, and the 4 mm leg is the bore limit.
No. One-touch chucks and O-rings are machined for one exact tube OD per port, so the Dia 8 leg takes only 8 mm tube and the Dia 4 leg only 4 mm tube. A nominal 1/4 in tube measures about 6.35 mm, which will not seal in either port. If your existing run is in inches, stay within the inch-sized fitting range rather than adapting this metric union.
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