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AirTAC PLL Series · Extended male elbow

Airtac PLL L-Type Extended Thread Connector PLL402

The AirTAC Airtac PLL L-Type Extended Thread Connector PLL402 is a genuine extended male elbow for push-in tube connection, rated 0 - 1.0 MPa (0 - 10 kgf/cm2) with a 1.5 MPa proof pressure.

  • TypeExtended male elbow
  • SeriesPLL
  • Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
  • Proof pressure1.5 MPa
  • Temperature-20 to +70 °C
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About the Airtac PLL L-Type Extended Thread Connector PLL402

The AirTAC PLL402 is a PLL series extended male elbow from AirTAC's resin one-touch range. It joins Dia 4 mm soft nylon or polyurethane tubing to a 1/4" PT male thread at 90 degrees, and the extended male section carries more thread engagement than the standard PL elbow - useful on ports where the sealant land sits deep in the boss or behind a raised boss face.

Like every resin P-series fitting, it is rated 0-1.0 MPa working pressure, 1.5 MPa proof pressure, -20 to +70 C, and holds vacuum to -750 mmHg (10 Torr). To connect, push the 4 mm tube into the chuck until it stops; the stainless spring gasket and POM chuck grip it against the PBT body. Press the release ring to free it. The 1/4" thread arrives with sealant already applied, so it seals straight into the port. A -D suffix version is available with a black body if the standard grey does not match your panel.

Airtac PLL L-Type Extended Thread Connector PLL402 Technical Specifications

ModelAirtac PLL L-Type Extended Thread Connector PLL402
TypeExtended male elbow
SeriesPLL
ConnectionPush-in one-touch
Working pressure0 - 1.0 MPa (0 - 10 kgf/cm2)
Negative pressure-750 mmHg (10 Torr)
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Applicable tubingSoft nylon or polyurethane tube
Thread standardPT (Rc tapered) unless the code says otherwise

POM release button and chuck, aluminium-alloy guide, stainless spring gasket, NBR O-ring; body brass or PBT depending on the part. AirTAC publishes flow as a characteristic curve rather than a single figure, so no L/min value is listed.

Model Code: Airtac PLL L-Type Extended Thread Connector PLL402

PLLExtended male elbow.
4 / 6 / 8 / 10 / 12Tube outside diameter in mm (3.2 mm exists on the mini series).
M5 / 01 / 02 / 03 / 04Thread: M5x0.8, 1/8", 1/4", 3/8", 1/2" (M3 on the mini series).
DBlack. Blank = grey.

Fitting & Sealing Notes

  • check Cut the tube square and clean before pushing it home, or the seal will leak.
  • check Push until it stops, then pull back to check the chuck has gripped.
  • check To release, press the collet ring fully in and pull the tube out.
  • check Threaded parts arrive with sealant on the thread; M5 sizes use a sealing gasket.
  • check Match the tube OD exactly - a 6 mm fitting will not hold 1/4" tube.

Where the Airtac PLL L-Type Extended Thread Connector PLL402 Is Used

precision_manufacturing

PCB depanner pick heads

Small vacuum and eject cylinders on a PCB depanning head typically run Dia 4 mm PU tubing. The PLL402's extended 1/4" thread reaches a recessed port on the gantry casting while the elbow turns the line down along the arm.

valve

Labeler applicator air feed

Pneumatic label applicator pads and blow-off nozzles feed from compact Dia 4 mm lines. An extended male elbow at the valve manifold's 1/4" outlet gets the small tube exiting cleanly sideways instead of fouling adjacent valve bodies.

build

Pin marker in a tight guard

Pneumatic pin markers and small clamps mounted inside machine guards often have their cylinder port facing a wall. This elbow's extended thread seats properly in the tapped port while swinging the 4 mm hose parallel to the guard face.

Is the Airtac PLL L-Type Extended Thread Connector PLL402 the Right Part?

Dia 4 is the smallest tube bore the PLL series is made in, so there is no size below it; the next step up is Dia 6 (PLL602), which adds flow capacity for short cylinder feeds at the cost of a bulkier elbow body. On thread, this SKU sits at the top of the Dia 4 ladder: at 4 mm the PLL is offered only in M5 and 1/4" - the 3/8" and 1/2" elbows begin at Dia 6 and Dia 10 respectively. So if your port is M5x0.8, the M5 version of this same elbow is the correct partner part.

Match the 1/4" thread to a tapped PT port and do not step down adapters to make a 4 mm fitting take larger tube - the chuck is sized for exactly Dia 4 mm OD and will not hold 1/4" or 5/32" tubing. If the fitting has to pass through a sheet-metal wall instead of screwing onto a port, the PLM bulkhead male elbow is the shape for that job.

Quick checklist

  • ✓ Tube outside diameter matches exactly
  • ✓ Thread size and standard match the port
  • ✓ Working pressure within 0 - 1.0 MPa (0 - 10 kgf/cm2)
  • ✓ Temperature within -20 to +70 °C
Ask an Engineer

Airtac PLL L-Type Extended Thread Connector PLL402 FAQ

Working pressure 0-1.0 MPa (0-10 kgf/cm2), negative pressure to -750 mmHg (10 Torr), proof pressure 1.5 MPa, operating temperature -20 to +70 C. Size: Dia 4 mm tube OD on the chuck side, 1/4" PT male thread on the port side, 90-degree extended male elbow. Applicable tubing is soft nylon or polyurethane. Thread sealant is pre-applied at the factory.

No. The thread size and the tube size are independent. The chuck on this fitting grips only Dia 4 mm OD tubing - a 4 mm fitting will not seal or hold 1/4" (6.35 mm) hose. Keep the thread for the port and order the tube size that matches your hose OD exactly; if your hose is 6 mm, use the PLL602 instead.

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