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AirTAC M5 Series · Mushroom head type

Airtac M5PM Mushroom Push Button Type Mechanical Valve M5PM21008GG

Mechanically actuated · no coil, no pilot air

The AirTAC Airtac M5PM Mushroom Push Button Type Mechanical Valve M5PM21008GG is a genuine 5/2-way mushroom head type control valve. A large mushroom head that can be hit with a palm without looking for it. It is an external control, direct-acting valve - the spool is moved mechanically, so there is nothing to wire and no pilot line to plumb. Ports are PT1/4 with a 12.0 mm2 (Cv 0.67) effective area.

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Specifications

ModelM5PM21008GG
Valve type5/2 way, external control, direct acting
ActuationMushroom head type
ResetAutomatic (spring) restoration
Body series200 Series, single control
Port sizePT1/4
Effective area12.0 mm2 (Cv 0.67)
Button colourGreen
FluidAir, filtered by a 40 um element
Pressure range0 - 1.0 MPa (0 - 145 psi)
Proof pressure1.5 MPa (215 psi)
Temperature-20 to +70 C
Body materialAluminium alloy
LubricationNot required
Thread standardG (BSPP parallel)
Spool stroke2.0-3.3 mm
Actuator stroke3.8-5.1 mm at the button
Do not over-travel the actuator. The strokes above are limits, not targets. If a cam, jig or stop drives the actuator further than its published stroke, the valve is damaged - this is the documented failure mode for the mechanically tripped types. Set a hard stop that lands inside the range (3.8-5.1 mm at the button).

Sliding-column (spool) construction, so operating force is not affected by working pressure - there is no back-pressure effect. Lubrication is not required, but once the valve has been run on lubricated air it must stay on lubricated air; AirTAC suggests ISO VG32 or equivalent. The control set is engineering plastic and must be operated by hand only - never switch it by striking it with a tool. The exhaust outlet sits on top of the body, so a silencer fits directly.

About the M5PM21008GG

The AirTAC M5PM21008GG is a 5/2-way external control, direct acting valve that is thrown entirely by hand. There is no coil, no wiring and no pilot port, so it belongs to a different family from a solenoid valve: the green mushroom head on top is struck with a palm, and the spool changes over on muscle power alone. This suits panels and fixtures where electricity is unavailable, unwanted or simply unsafe, because the only energy the valve needs is the operator.

This example is the 200-series single control body with a G1/4 port and an effective area of 12.0 mm2 (Cv 0.67), the largest flow this family offers. The sliding-column spool means the changeover force is independent of working pressure, so the head feels and switches the same at 0.2 MPa as it does at 1.0 MPa. The control set is engineering plastic, so this head is for manual operation only - do not strike it with a tool or a moving machine part. The exhaust sits on top of the body, so a silencer screws straight in, and both body and panel mounting are supported.

Typical applications

factory

Cycle start station on a palletising cell

An operator in gloves initiates each palletising cycle by striking the green mushroom head once; the spring returns it the moment the hand lifts, so a new palm strike is always needed for the next cycle.

conveyor_belt

Transfer conveyor directional change

A 100 mm bore cylinder swings a cross-transfer conveyor between two lanes; the G1/4 porting keeps the Cv 0.67 flow the cylinder needs for a brisk traverse, switched by a single palm press at the lane changeover point.

handyman

Fixture clamp release at a bench welding rig

The welder presses the large head to exhaust the clamp circuit and free the workpiece, then releases; the spring re-deselects the valve so the clamp can only ever be released by an explicit press.

How to choose

The choice you are really making here is between head shapes: a flat button (PF) resists accidental operation because it sits flush and needs a deliberate press, a protruding button (PP) is easier to find without looking, and this mushroom head (PM) has a large palm-sized face that can be hit with a gloved hand from any angle in one blind motion. If the state must hold after the operator walks away, move to the latching PL (press, then twist to release) instead. Within the 210 body you could also drop to the 1/8in port (Cv 0.50); stay with this G1/4 porting where the downstream cylinder is above roughly 80 mm bore and its flow demand matters. As always with this family, respect the published reversal limits: spool stroke 2.0-3.3 mm and button stroke 3.8-5.1 mm. Driving the head past these figures will damage the valve, so stop the operator's reach or fit a guard before it can over-travel.

Frequently asked questions

It is a 5/2-way mechanically actuated mushroom head valve on the 200-series body with a G1/4 port. Operating pressure is 0-1.0 MPa (0-145 psi) with a proof pressure of 1.5 MPa (215 psi), and it works from -20 to +70 C on air filtered by a 40 um element. The effective area is 12.0 mm2 (Cv 0.67). The aluminium alloy body needs no lubrication, though if lubricated air is introduced it should continue permanently; ISO VG32 or an equivalent grade is suggested.

AirTAC publishes exact reversal limits: the spool travels 2.0-3.3 mm and the button stroke is 3.8-5.1 mm. These are maximum strokes, not tolerances, and pressing beyond them damages the valve. Because this plastic control set is rated for manual operation only, it must never be tripped by a struck tool or a passing machine part either. Position the head so a palm strike naturally stops inside the range, or add a stop or guard behind it.