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AirTAC SAU Series · Profile-Type Cylinder

Airtac SAUD Double Rod Cylinder SAUD80X25S

The AirTAC SAUD Double Rod Cylinder SAUD80X25S is a genuine double-acting profile-type standard air cylinder with a Ø80mm bore and 25mm stroke, 3/8" air ports and adjustable end cushioning. Its hard-anodized aluminum-profile barrel is shorter than an ISO 15552 cylinder of the same bore, and it shares SC-series mounting accessories.

  • BoreØ80 mm
  • Stroke25 mm
  • Port size3/8"
  • Acting typeDouble acting
  • Rod threadM20×1.5
  • CushionAdjustable, 28 mm
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About the Airtac SAUD Double Rod Cylinder SAUD80X25S

The AirTAC SAUD80X25S is a double-acting, double-rod profile cylinder. A rod exits both ends on one piston, meaning both faces use the rod-side area and the output force is equal in both directions. This 80mm bore delivers 2268 N each way at 0.5 MPa, utilizing a 3/8 inch port and M20x1.5 rod threads.

Because both chambers carry a rod, you get identical push and pull power for non-rotating or synchronized tasks. The extruded aluminum profile is shorter than an ISO 15552 cylinder of the same bore. This -S variant includes a piston magnet for CMSG, DMSG, or EMSG switches.

Airtac SAUD Double Rod Cylinder SAUD80X25S Technical Specifications

ModelAirtac SAUD Double Rod Cylinder SAUD80X25S
SeriesSAU profile-type cylinder
Bore sizeØ80 mm
Stroke25 mm
Acting typeDouble acting
Port size3/8"
Rod threadM20×1.5
FluidAir (filtered by 40µm element)
Operating pressure0.15 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionAdjustable, 28 mm
Max strokeUp to 1500 mm

Specifications follow the official AirTAC SAU series datasheet. Confirm against the product label before installation. Thread options: PT (blank) / G (BSPP). A high-temperature seal (0-150 °C) is available.

Theoretical Output Force (Ø80mm)

PressurePush forcePull force
0.5 MPa2268 N2268 N
0.7 MPa3175 N—
Max (@1.0 MPa)463 kgf

Double-rod model: the rod passes through the rear cover, so both piston faces lose rod area and push is shown at the annular-area value. Actual usable force is lower than theoretical due to friction and back-pressure. Size with a safety margin.

Model Code: Airtac SAUD Double Rod Cylinder SAUD80X25S

SAUProfile-type standard cylinder series.
80Bore size in mm.
×25Stroke length in mm.
-SOptional built-in magnet for sensor position sensing.

Related SAU-family variants: SAUD (double rod), SAUJ (adjustable stroke), SAUF (with built-in solenoid valve), and SAU-S with built-in magnet. Seals: TPU (blank) / Viton H / NBR N. Sensor switches: CMSG / DMSG / EMSG.

Where the Airtac SAUD Double Rod Cylinder SAUD80X25S Is Used

precision_manufacturing

Twin-Spindle Machining

Drives two synchronized machining heads from one piston, ensuring perfectly matched feed rates via the dual rod outputs.

conveyor_belt

Dual Transfer Pushers

Pushes a workpiece forward while simultaneously retracting a return tool on the back side, halving cycle time.

sensors

Cam-Triggered Sorting

Uses the protruding back rod as a mechanical cam to trip an external limit switch, confirming stroke completion.

Is the Airtac SAUD Double Rod Cylinder SAUD80X25S the Right Cylinder?

When sizing this double-rod unit, compare both ways: the 63mm bore yields 1402 N at 0.5 MPa, while the 100mm bore provides 3681 N. Choose this 80mm model when you need 2268 N of equal bidirectional force for anti-rotation guidance, twin tooling, or mounting a switch cam on the back rod. Mounting is limited to Basic, FA flange, and LB foot options, matching the AirTAC SC series. At a 25mm stroke, side-load stress is minimal, but always guide external loads on longer strokes. Note that a plain cylinder drifts without live air; use an external rod lock for load holding.

Quick checklist

  • ✓ Required force at your working pressure
  • ✓ Stroke and mounting space
  • ✓ Port/thread type (PT/G)
  • ✓ Magnet (-S) for sensors?
  • ✓ Side load — consider a guided cylinder
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Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.15 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Adjust end cushion screws for smooth stops.
  • check Use correct mounting accessory (FA/FB/CA/CB/LB — same as SC).
  • check Installation by qualified personnel per AirTAC docs.

Airtac SAUD Double Rod Cylinder SAUD80X25S FAQ

The force is equal both ways because a rod exits both ends. It outputs 2268 N at 0.5 MPa, 3175 N at 0.7 MPa, and 4082 N at 0.9 MPa. We never quote a larger single-rod push value for this double-acting profile cylinder.

No, a plain cylinder drifts without live air. The adjustable 28mm air cushions only decelerate the piston near stroke end; they do not lock the load. For secure holding, install an external rod lock or a pilot-operated check valve.

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Related AirTAC SAU Cylinders

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