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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement B01-MBL25X250U, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U

The AirTAC B01-MAL Special Purpose Cylinder B01-MAL25X250U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 250mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the B01-MBL25X250U, which matches its bore, stroke, force and mounting.

  • BoreØ25 mm
  • Stroke250 mm
  • Port sizeG1/8
  • Acting typeDouble acting
  • Rod threadM10×1.25
  • StatusDiscontinued → B01-MBL25X250U
$39.28 $45.61Save 13% Ships as B01-MBL25X250U (current AirTAC replacement)
Ships as B01-MBL25X250U, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the B01-MBL25X250U we ship. View B01-MBL25X250U
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U

The AirTAC B01-MAL25X250U is a discontinued double-acting aluminum mini round cylinder. The leading B01- prefix marks this as an application-dedicated, customer-specified variant of the base MAL25X250U; mechanically, the bore, 250 mm stroke, porting, and output forces are identical to the standard model. Delivering 245 N push and 206 N pull at 0.5 MPa, it is built for compact spaces requiring a 10 mm piston rod and G1/8 port.

AirTAC replaced this legacy unit with the MBL25X250U, a direct replacement retaining the exact same stroke, force, and U flat-end rear cover. The original MAL features threaded front and back covers, whereas the current MBL utilizes a riveted rolling-packed body. Furthermore, because this specific SKU lacks the -S magnet option, it cannot accept any position sensor. The internal piston relies on a heterogeneous two-way seal that retains grease, paired with a self-lubricating front-cover bearing guide to support the 10 mm carbon-steel rod.

Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U Technical Specifications

ModelAirtac B01-MAL Special Purpose Cylinder B01-MAL25X250U
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementB01-MBL25X250U
Bore sizeØ25 mm
Stroke250 mm
Acting typeDouble acting
Port sizeG1/8
Rod threadM10×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The B01-MBL25X250U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø25mm)

PressurePush forcePull force
0.5 MPa245 N206 N
0.7 MPa344 N—
Max (@1.0 MPa)50 kgf

The B01-MBL25X250U produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U

MALAluminum-barrel mini round cylinder, double acting (discontinued).
25Bore size in mm (20/25/32/40).
×250Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U Is Used

conveyor_belt

Pouch Packaging Conveyor Diverter

Uses the 245 N push force at 0.5 MPa to deflect pouches on a packaging line, fitting into tight 25 mm bore clearances where a larger profile cylinder would obstruct the belt.

memory

PCB Router Shuttle Ejector

Extends 250 mm to push singulated printed circuit boards out of a routing station, relying on the U flat-end cover for rigid alignment against the ejection chute.

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Small Parts Sorting Pusher

Cycles at 30-800 mm/s to push rejected small plastic parts into a reject bin, where the compact aluminum body and G1/8 port minimize the footprint on the sorting manifold.

Replacing the Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U with B01-MBL25X250U

To replace the B01-MAL25X250U, order the MBL25X250U. This direct upgrade matches the 25 mm bore, 250 mm stroke, PT thread, G1/8 port, and U flat-end back cover exactly. If you need to adjust the force, stepping down to a 20 mm bore drops the 0.5 MPa push force to 157 N, while stepping up to a 32 mm bore increases it to 402 N. Note that because this SKU has no -S magnet, you cannot mount a position sensor; if you require sensing on the new MBL, you must add the -S option and migrate to the modern CMSG, DMSG, or EMSG switch families, as the older CS1-M and DS1-M sensors are incompatible with the new line.

At 250 mm of stroke, the 10 mm rod is susceptible to bending under side-loads; use an external guide rail or a pivot mount to prevent premature seal wear. The MAL uses a fixed rubber bumper, not an adjustable cushion—if your application requires end-of-stroke deceleration, specify the MBLC variant on the current line. Finally, a plain cylinder does not hold its position when air pressure is lost; the rod will drift, so add an external rod lock or pilot-operated check valve if load holding is critical.

Upgrade checklist

  • ✓ Order the B01-MBL25X250U (same bore/stroke/force)
  • ✓ Same G1/8 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View B01-MBL25X250U

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the B01-MBL25X250U instead of this discontinued model.

Airtac B01-MAL Special Purpose Cylinder B01-MAL25X250U FAQ

Yes, the B01-MAL25X250U is discontinued. The direct replacement is the MBL25X250U. The B01- prefix simply denotes an application-dedicated variant of the standard MAL25X250U, and the MBL25X250U matches it exactly on bore, stroke, force, port, and U flat-end cover. The main physical change is that the MBL uses a riveted rolling-packed body instead of the older threaded covers.

At 0.5 MPa, the 25 mm bore provides 245 N push and 206 N pull force. At 0.7 MPa, the push force is 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this specific SKU lacks the -S magnet, it cannot accept any position sensor. If you need position detection on the MBL replacement, you must order the -S version and use the current CMSG, DMSG, or EMSG switches.

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Direct Upgrade

The B01-MBL25X250U replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

Recommended AirTAC MBL Replacements

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