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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement B05-MBL25X400S, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S

The AirTAC B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 400mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the B05-MBL25X400S, which matches its bore, stroke, force and mounting.

  • BoreØ25 mm
  • Stroke400 mm
  • Port sizeG1/8
  • Acting typeDouble acting
  • Rod threadM10×1.25
  • StatusDiscontinued → B05-MBL25X400S
$52.79 $60.04Save 12% Ships as B05-MBL25X400S (current AirTAC replacement)
Ships as B05-MBL25X400S, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the B05-MBL25X400S we ship. View B05-MBL25X400S
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S

The AirTAC B05-MAL25X400S is a discontinued double-acting aluminum mini round cylinder. The B05- prefix designates it as a robot and manipulator (pick-and-place) dedicated variant, mechanically identical to the standard MAL25X400S. It delivers 245 N push and 206 N pull at 0.5 MPa, utilizing a 10 mm carbon-steel rod with 20 um hard chrome plating to resist wear during rapid automated cycles.

AirTAC replaced this legacy unit with the MBL25X400S, a direct upgrade retaining the exact 25 mm bore, 400 mm stroke, G1/8 port, and 50 kgf maximum force. The obsolete MAL features threaded front and back covers, whereas the current MBL utilizes a riveted rolling-packed body. Furthermore, this SKU includes a magnet (-S) for position detection; the original MAL pairs with older CS1-M or DS1-M switches, while the MBL successor transitions to the modern CMSG, DMSG, or EMSG sensor families.

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S Technical Specifications

ModelAirtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementB05-MBL25X400S
Bore sizeØ25 mm
Stroke400 mm
Acting typeDouble acting
Port sizeG1/8
Rod threadM10×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The B05-MBL25X400S carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø25mm)

PressurePush forcePull force
0.5 MPa245 N206 N
0.7 MPa344 N—
Max (@1.0 MPa)50 kgf

The B05-MBL25X400S produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S

MALAluminum-barrel mini round cylinder, double acting (discontinued).
25Bore size in mm (20/25/32/40).
×400Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S Is Used

precision_manufacturing

Pick-and-Place Robot Arms

Drives the 400 mm vertical Z-axis stroke on cartesian manipulators, providing 245 N of push force at 0.5 MPa to lift and position lightweight electronic components.

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PCB Board Sorting

Actuates a 400 mm transfer arm across a conveyor belt to route printed circuit boards into testing fixtures, relying on the self-lubricating bearing guide for smooth horizontal movement.

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Packaging Lane Diversion

Extends 400 mm to push small cardboard cartons from a main production line into secondary packing lanes, utilizing the fixed rubber bumper to soften the rapid impact at full extension.

Replacing the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S with B05-MBL25X400S

To replace the B05-MAL25X400S, order the MBL25X400S. Confirm your 400 mm stroke, G1/8 port, and PT thread form. Because this SKU includes the -S magnet, you must upgrade your sensing components: the legacy CS1-M and DS1-M switches are incompatible with the MBL body, requiring a switch to CMSG, DMSG, or EMSG sensors. The MAL relies on a fixed rubber bumper for end-of-stroke deceleration; if your pick-and-place application requires adjustable cushioning to prevent shock, step up to the MBLC variant on the current line.

When sizing, verify if 245 N push at 0.5 MPa is sufficient for your payload. Stepping down to a 20 mm bore drops the push force to 157 N, while stepping up to a 32 mm bore increases it to 402 N. At 400 mm of travel, the 10 mm rod is highly susceptible to bending under lateral stress; utilize a CA or SDB pivot mount to absorb arcing loads, or install an external linear guide. Note that a plain cylinder drifts when air pressure is lost, so deploy an external rod lock for vertical payload holding.

Upgrade checklist

  • ✓ Order the B05-MBL25X400S (same bore/stroke/force)
  • ✓ Same G1/8 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View B05-MBL25X400S

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the B05-MBL25X400S instead of this discontinued model.

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X400S FAQ

Yes, the B05-MAL25X400S is discontinued. The direct replacement is the MBL25X400S, which matches the 25 mm bore, 400 mm stroke, G1/8 port, and 50 kgf maximum force. The B05- prefix simply indicated it was a manipulator-dedicated variant; the MBL replacement handles the exact same pick-and-place applications.

At 0.5 MPa it provides 245 N push and 206 N pull; at 0.7 MPa it provides 343 N push, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this SKU includes the -S magnet, it originally used CS1-M or DS1-M switches; when upgrading to the MBL replacement, you must switch to CMSG, DMSG, or EMSG sensors.

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Direct Upgrade

The B05-MBL25X400S replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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