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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement B05-MBL25X900S, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S

The AirTAC B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 900mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the B05-MBL25X900S, which matches its bore, stroke, force and mounting.

  • BoreØ25 mm
  • Stroke900 mm
  • Port sizeG1/8
  • Acting typeDouble acting
  • Rod threadM10×1.25
  • StatusDiscontinued → B05-MBL25X900S
$81.99 $91.21Save 10% Ships as B05-MBL25X900S (current AirTAC replacement)
Ships as B05-MBL25X900S, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the B05-MBL25X900S we ship. View B05-MBL25X900S
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S

The AirTAC B05-MAL25X900S is a discontinued double-acting aluminum mini round cylinder. The "B05-" prefix designates it as a robot and manipulator pick-and-place dedicated variant, though it is mechanically identical to the standard MAL25X900S. Delivering 245 N push and 206 N pull at 0.5 MPa, this unit features a 900 mm stroke that exceeds the 500 mm standard limit, making it a non-standard, made-to-order actuator. AirTAC replaced the entire MAL line with the MBL series; the direct replacement is the MBL25X900S, matching the 25 mm bore, G1/8 port, 10 mm rod, and force ratings.

This model includes a built-in magnet (-S) for position detection. On the legacy MAL body—which uses threaded front and back covers—the magnet pairs with older CS1-M or DS1-M reed switches. The modern MBL25X900S features a riveted rolling-packed body and requires the current CMSG, DMSG, or EMSG sensor families. Both generations rely on a fixed rubber bumper for end-of-stroke damping rather than an adjustable air cushion. The piston uses a heterogeneous two-way seal that retains grease, running against a carbon-steel rod with 20 um hard-chrome plating.

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S Technical Specifications

ModelAirtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementB05-MBL25X900S
Bore sizeØ25 mm
Stroke900 mm
Acting typeDouble acting
Port sizeG1/8
Rod threadM10×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The B05-MBL25X900S carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø25mm)

PressurePush forcePull force
0.5 MPa245 N206 N
0.7 MPa344 N—
Max (@1.0 MPa)50 kgf

The B05-MBL25X900S produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S

MALAluminum-barrel mini round cylinder, double acting (discontinued).
25Bore size in mm (20/25/32/40).
×900Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S Is Used

precision_manufacturing

SCARA Robot Z-Axis Extension

Utilizes the 900 mm stroke to lower a 25 mm bore gripper deep into a machine tool enclosure for part extraction, relying on the 245 N push force to overcome spindle suction.

conveyor_belt

Carton Flap Folder

Extends across a wide packaging line to tuck long cardboard flaps, where the 206 N pull force reliably retracts the 10 mm rod against sticky adhesive residue.

memory

PCB Panel Pusher

Transfers large printed circuit boards between conveyor belts in an SMT line, requiring the -S magnet and CS1-M / DS1-M switches to verify full extension at 900 mm.

Replacing the Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S with B05-MBL25X900S

To replace the B05-MAL25X900S, order the MBL25X900S. It is a direct upgrade retaining the 25 mm bore, 900 mm non-standard stroke, G1/8 port, PT thread, and magnet. Because your MAL has the -S magnet, you must upgrade your sensors: the older CS1-M / DS1-M switches will not fit the MBL body, so migrate to CMSG / DMSG / EMSG switches. If your pick-and-place cycle requires adjustable end-cushioning to stop heavy loads smoothly, step up to the MBLC variant on the current line, as the MAL only offers a fixed rubber bumper.

For sizing flexibility, stepping down to a 20 mm bore yields 157 N push at 0.5 MPa, while stepping up to a 32 mm bore provides 402 N push. At 900 mm of stroke, the 10 mm rod is highly susceptible to bending under side-loads; a plain cylinder does not hold its load if air pressure drops. You must use an external guide rail to support the manipulator payload, or pivot the cylinder with a CA or SDB mounting bracket to absorb angular motion.

Upgrade checklist

  • ✓ Order the B05-MBL25X900S (same bore/stroke/force)
  • ✓ Same G1/8 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View B05-MBL25X900S

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the B05-MBL25X900S instead of this discontinued model.

Airtac B05-MAL Robot-Dedicated Pneumatic Cylinder B05-MAL25X900S FAQ

Yes, the B05-MAL25X900S is discontinued. The direct replacement is the MBL25X900S. The "B05-" prefix simply marked it as a manipulator pick-and-place variant; mechanically it is identical to the base MAL25X900S. The MBL replacement matches the 25 mm bore, 900 mm stroke, G1/8 port, and force ratings, but uses a riveted body instead of threaded covers.

At 0.5 MPa, the 25 mm bore provides 245 N push and 206 N pull. At 0.7 MPa, push increases to 343 N, with a maximum theoretical force of 50 kgf at 1.0 MPa. Because this SKU includes a magnet (-S), it works with older CS1-M / DS1-M switches on the MAL. If you upgrade to the MBL25X900S, you must switch to CMSG, DMSG, or EMSG sensors.

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Direct Upgrade

The B05-MBL25X900S replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

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