This model is discontinued
AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement B06-MBL25X75U, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U
The AirTAC B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U is a double-acting aluminum-barrel mini round cylinder with a Ø25mm bore and 75mm stroke, G1/8 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the B06-MBL25X75U, which matches its bore, stroke, force and mounting.
- BoreØ25 mm
- Stroke75 mm
- Port sizeG1/8
- Acting typeDouble acting
- Rod threadM10×1.25
- StatusDiscontinued → B06-MBL25X75U
- No minimum order. A single piece can be ordered.
- Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
About the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U
The AirTAC B06-MAL25X75U is a discontinued compact double-acting aluminum mini round cylinder engineered for battery manufacturing lines. The leading "B06-" prefix designates this as a battery-manufacturing dedicated variant of the base MAL25X75U, meaning it is mechanically identical to the standard model but flagged for cell, module, and pack assembly applications. Delivering 245 N of push force at 0.5 MPa, it features a 25 mm bore, 75 mm stroke, and a U flat-end back cover. AirTAC replaced this legacy unit with the MBL25X75U, a direct alternative that matches the original bore, stroke, output force, G1/8 port, and mounting footprint exactly.
Structurally, the legacy MAL body uses threaded front and back covers, whereas the current MBL replacement utilizes a riveted rolling-packed body for secure assembly. This SKU lacks a built-in magnet (-S), so it cannot support position sensing out of the box. Internally, a heterogeneous two-way seal retains grease, and the carbon-steel rod features 20 um hard-chrome plating to resist wear. The cylinder relies on a fixed rubber bumper for end-of-stroke deceleration rather than an adjustable air cushion.
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U Technical Specifications
| Model | Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | B06-MBL25X75U |
| Bore size | Ø25 mm |
| Stroke | 75 mm |
| Acting type | Double acting |
| Port size | G1/8 |
| Rod thread | M10×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The B06-MBL25X75U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
Theoretical Output Force (Ø25mm)
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 245 N | 206 N |
| 0.7 MPa | 344 N | — |
| Max (@1.0 MPa) | 50 kgf | |
The B06-MBL25X75U produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.
Model Code: Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 25 | Bore size in mm (20/25/32/40). |
| ×75 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Where the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U Is Used
Battery Cell Stacking
Provides 245 N of push force at 0.5 MPa to precisely align and press lithium-ion prismatic cells during automated stacking processes.
Module Tab Welding
Drives the 75 mm stroke to clamp busbars and battery module tabs firmly in place prior to ultrasonic welding operations.
Pack Diverting
Acts as a compact 25 mm bore diverter on conveyor lines to route finished battery packs into testing stations.
Replacing the Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U with B06-MBL25X75U
To replace the B06-MAL25X75U, order the exact direct replacement MBL25X75U. Confirm your 25 mm bore, 75 mm stroke, G1/8 port, and the U flat-end back cover. Because this SKU has no magnet (-S), you cannot mount a sensor on it; if your battery line requires position detection, upgrade to an MBL25X75US and note that the current MBL line uses CMSG, DMSG, or EMSG switches instead of the older CS1-M or DS1-M sensors. The MAL uses a fixed rubber bumper; if your application requires adjustable end-cushioning to prevent rod bounce, step up to the MBLC25X75U on the current line.
For sizing flexibility, you can step down to the 20 mm bore (which provides 157 N push at 0.5 MPa) for lighter tabbing tasks, or step up to the 32 mm bore (providing 402 N push at 0.5 MPa) for heavier pack handling. Keep in mind that a plain cylinder does not hold its position if air pressure drops; the rod will drift. For vertical load holding, add an external rod lock or pilot-operated check valve.
Upgrade checklist
- ✓ Order the B06-MBL25X75U (same bore/stroke/force)
- ✓ Same G1/8 port and mounting accessories
- ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
- ✓ Need a cushion? use MBLC (adjustable air cushion)
- ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
Installation & Maintenance Notes
- check Use clean air filtered to 40µm or finer.
- check Keep within 0.1 – 1.0 MPa operating pressure.
- check Avoid side load on the piston rod.
- check Front/rear covers are threaded — not intended for field disassembly.
- check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
- check For new builds, specify the B06-MBL25X75U instead of this discontinued model.
Airtac B06-MAL Battery-Specific Pneumatic Cylinder B06-MAL25X75U FAQ
Yes, the B06-MAL25X75U is discontinued. The direct replacement is the MBL25X75U, which offers the same 25 mm bore, 75 mm stroke, force, G1/8 port, and U flat-end mounting. The "B06-" prefix simply designated it for battery manufacturing; the replacement is mechanically identical.
At 0.5 MPa, the push force is 245 N and the pull force is 206 N. At 0.7 MPa, the push force is 343 N. The maximum theoretical force is 50 kgf at 1.0 MPa. This unit has no -S magnet, so it cannot support position sensors.
Authorized Export Seller
Genuine AirTAC parts produced by AirTAC factory.
Direct Upgrade
The B06-MBL25X75U replaces this model 1:1.
Fast Dispatch
MBL replacements are processed and dispatched in 3-5 business days.
Fast Reply
Most inquiries answered within 7-8 hours.
Recommended AirTAC MBL Replacements
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