This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X100-U — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X100-U in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X100-U (Discontinued) -> MBL40X100-U is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 100mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X100-U, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X100-U is a discontinued double-acting aluminum mini round cylinder featuring a 40mm bore and 100mm stroke. It delivers 628N push and 528N pull at 0.5MPa, utilizing a G1/4 port and a rigid U flat-end back cover. Because this legacy unit lacks a -S magnet, it cannot support any position sensing.
The direct drop-in replacement is the MBL40X100-U, matching the bore, stroke, force, port, and mounting. The outdated MAL relied on threaded front and back covers, whereas the modern MBL uses a riveted rolling-packed body. If you require adjustable cushioning, the current-line MBLC offers an air cushion option the MAL never had.
| Model | AirTAC MAL40X100-U (Discontinued) -> MBL40X100-U |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X100-U |
| Bore size | Ø40 mm |
| Stroke | 100 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X100-U carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X100-U produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×100 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Provides 628N of push force at 0.5MPa to eject small plastic parts from tight mold spaces, utilizing the 100mm stroke for full part clearance.
Actuates a routing gate on a compact packaging conveyor, where the rigid U flat-end mount ensures stable, precise stroke ends without pivot slop.
Pushes lightweight cardboard cases onto a lower pallet tier, relying on the 16mm hard-chrome rod to resist bending during the 100mm travel.
To replace this cylinder, order the MBL40X100-U. Verify the 40mm bore, 100mm stroke, G1/4 port, and PT thread. The U flat-end back cover provides a rigid rear mount, unlike a CA pivot which accommodates arcing loads. Since this SKU has no -S magnet, it cannot accept a sensor; if you need position detection, order an MBL with -S, noting the switch family changes from legacy CS1-M/DS1-M to current CMSG/DMSG/EMSG. The fixed rubber bumper softens end-of-stroke impact but is not an adjustable cushion—choose the MBLC for that feature. A plain cylinder drifts when air is lost, so use an external rod lock for load holding.
For sizing flexibility, you can step down to the 32mm bore (402N push @0.5MPa) for lighter loads, or step up to the 50mm profile cylinder for heavier demands, as 40mm is the largest MAL mini round size. At 100mm stroke, the 16mm rod handles side loads adequately, but always confirm from datasheet if external guiding is needed for your specific payload.
Upgrade checklist
Yes, the MAL40X100-U is discontinued. The exact drop-in replacement is the MBL40X100-U, offering the same 40mm bore, 100mm stroke, G1/4 port, and U flat-end mounting. The MBL upgrades the body to a riveted rolling-packed design from the old threaded covers.
At 0.5MPa it provides 628N push and 528N pull; at 0.7MPa push is 880N; max theoretical force is 128kgf at 1.0MPa. This specific SKU lacks a -S magnet, so it cannot accept a position sensor. If sensing is required, order the MBL40X100-S and use CMSG/DMSG/EMSG switches.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X100-U replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X100-U replacement with price, stock and lead time, usually within 7-8 hours.