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This model is discontinued

AirTAC has phased out the MAL series. You can still order this code here: we ship the direct replacement MBL40X1200-CA, with the same bore, stroke, output force, port and mounting, so it fits the same application. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA

The AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 1200mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the direct replacement is the MBL40X1200-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke1200 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X1200-CA
$121.98 Ships as MBL40X1200-CA (current AirTAC replacement)
Ships as MBL40X1200-CA, the current AirTAC direct replacement (same bore, stroke, force, port and mounting). Order this code as usual. Your cart, checkout and order confirmation will show the MBL40X1200-CA we ship. View MBL40X1200-CA
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  • No minimum order. A single piece can be ordered.
  • Ready in 3–5 business days. That is the time we take to process the order and hand it to the carrier. Transit time after that depends on the destination.
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About the AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA

The AirTAC MAL40X1200-CA is a discontinued double-acting aluminum mini round cylinder with a 40 mm bore and a 1200 mm made-to-order stroke. It delivers 628 N of push force and 528 N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL40X1200-CA, a direct alternative that matches the exact bore, stroke, output force, G1/4 port, and CA mounting interface.

This SKU features a CA pivot back cover designed to swing on a pin for arcing loads, which is critical for a 1200 mm extended rod. The legacy MAL body uses threaded front and back covers, whereas the MBL replacement utilizes a riveted rolling-packed body. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. Additionally, the fixed rubber bumper softens end-of-stroke impacts but does not function as an adjustable air cushion; for that, the current MBLC line is required.

AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA Technical Specifications

ModelAirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X1200-CA
Bore sizeØ40 mm
Stroke1200 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X1200-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N—
Max (@1.0 MPa)128 kgf

The MBL40X1200-CA produces the same force from the same bore. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×1200Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA Is Used

conveyor_belt

Pallet Transfer Pusher

Uses the 628 N push force at 0.5 MPa to shove heavy wood pallets sideways onto a perpendicular chain conveyor line.

precision_manufacturing

Textile Beam Lifter

Employs the 1200 mm stroke to raise large fabric beams into loom loading cradles, relying on the CA pivot to absorb misalignment.

inventory_2

Carton Diverting Arm

Swings a long mechanical arm to sort heavy shipping cartons, utilizing the 880 N push force at 0.7 MPa for positive contact.

Replacing the AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA with MBL40X1200-CA

To replace the MAL40X1200-CA, order the exact MBL40X1200-CA direct equivalent. Confirm the 40 mm bore, 1200 mm non-standard stroke, G1/4 port, PT thread form, and CA pivot back cover. Since this SKU has no -S magnet, it cannot support a position sensor; if detection is needed, order an MBL40X1200-CA-S and note that the MBL uses CMSG / DMSG / EMSG switches instead of the older CS1-M / DS1-M sensors. If a cushion is required for heavy loads, step up to the MBLC series.

For sizing flexibility, stepping down to the 32 mm bore yields 402 N of push force at 0.5 MPa, while stepping up is not possible as 40 mm is the largest MAL/MBL mini round bore. A 1200 mm stroke on a 16 mm rod is highly susceptible to bending under side loads; an external guide or the CA pivot mounting is mandatory to prevent rod damage. Note that the bumper is not a lock, so the rod will drift if air pressure is lost.

Upgrade checklist

  • ✓ Order the MBL40X1200-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X1200-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X1200-CA instead of this discontinued model.

AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA FAQ

Yes, the MAL40X1200-CA is discontinued. The direct replacement is the MBL40X1200-CA, which offers the same 40 mm bore, 1200 mm stroke, 628 N push force at 0.5 MPa, G1/4 port, and CA pivot mounting.

The 40 mm bore generates 628 N push and 528 N pull at 0.5 MPa, 880 N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a fixed rubber bumper, not an adjustable cushion; for adjustable air cushioning, the MBLC series is required.

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Direct Upgrade

The MBL40X1200-CA replaces this model 1:1.

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Fast Dispatch

MBL replacements are processed and dispatched in 3-5 business days.

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Most inquiries answered within 7-8 hours.

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