This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X1200-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X1200-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 1200mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X1200-CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X1200-CA is a discontinued double-acting aluminum mini round cylinder with a 40 mm bore and a 1200 mm made-to-order stroke. It delivers 628 N of push force and 528 N of pull force at 0.5 MPa. AirTAC replaced this legacy unit with the MBL40X1200-CA, a drop-in alternative that matches the exact bore, stroke, output force, G1/4 port, and CA mounting interface.
This SKU features a CA pivot back cover designed to swing on a pin for arcing loads, which is critical for a 1200 mm extended rod. The legacy MAL body uses threaded front and back covers, whereas the MBL replacement utilizes a riveted rolling-packed body. Because this specific SKU lacks the -S magnet, it cannot accept a position sensor. Additionally, the fixed rubber bumper softens end-of-stroke impacts but does not function as an adjustable air cushion; for that, the current MBLC line is required.
| Model | AirTAC MAL40X1200-CA (Discontinued) → MBL40X1200-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X1200-CA |
| Bore size | Ø40 mm |
| Stroke | 1200 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X1200-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X1200-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×1200 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Uses the 628 N push force at 0.5 MPa to shove heavy wood pallets sideways onto a perpendicular chain conveyor line.
Employs the 1200 mm stroke to raise large fabric beams into loom loading cradles, relying on the CA pivot to absorb misalignment.
Swings a long mechanical arm to sort heavy shipping cartons, utilizing the 880 N push force at 0.7 MPa for positive contact.
To replace the MAL40X1200-CA, order the exact MBL40X1200-CA drop-in equivalent. Confirm the 40 mm bore, 1200 mm non-standard stroke, G1/4 port, PT thread form, and CA pivot back cover. Since this SKU has no -S magnet, it cannot support a position sensor; if detection is needed, order an MBL40X1200-CA-S and note that the MBL uses CMSG / DMSG / EMSG switches instead of the older CS1-M / DS1-M sensors. If a cushion is required for heavy loads, step up to the MBLC series.
For sizing flexibility, stepping down to the 32 mm bore yields 402 N of push force at 0.5 MPa, while stepping up is not possible as 40 mm is the largest MAL/MBL mini round bore. A 1200 mm stroke on a 16 mm rod is highly susceptible to bending under side loads; an external guide or the CA pivot mounting is mandatory to prevent rod damage. Note that the bumper is not a lock, so the rod will drift if air pressure is lost.
Upgrade checklist
Yes, the MAL40X1200-CA is discontinued. The exact drop-in replacement is the MBL40X1200-CA, which offers the same 40 mm bore, 1200 mm stroke, 628 N push force at 0.5 MPa, G1/4 port, and CA pivot mounting.
The 40 mm bore generates 628 N push and 528 N pull at 0.5 MPa, 880 N push at 0.7 MPa, and a maximum theoretical force of 128 kgf at 1.0 MPa. It uses a fixed rubber bumper, not an adjustable cushion; for adjustable air cushioning, the MBLC series is required.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X1200-CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
Most inquiries answered within 7-8 hours.
Tell us the quantity and destination — we quote the drop-in MBL40X1200-CA replacement with price, stock and lead time, usually within 7-8 hours.