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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X125-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X125-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA

The AirTAC AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 125mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X125-CA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke125 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X125-CA
$46.81 Limited legacy stock — confirm availability
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About the AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA

The AirTAC MAL40X125-CA is a discontinued double-acting aluminum mini round cylinder engineered for compact spaces. Delivering 628 N of push force at 0.5 MPa, it features a 40 mm bore, a 125 mm stroke, and a G1/4 port. The original MAL body utilized threaded front and back covers, while the current MBL40X125-CA replacement uses a riveted rolling-packed body for equivalent strength. Because this specific SKU lacks an -S magnet, it cannot support any position sensing.

The direct drop-in replacement is the MBL40X125-CA, preserving the exact bore, stroke, output force, port size, and CA pivot mounting. The carbon-steel rod with 20 um hard chrome plating operates via a heterogeneous two-way seal that retains grease. End-of-stroke deceleration relies on a fixed rubber bumper, not an adjustable cushion, and the assembly does not lock or hold the load if air pressure is lost.

AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA Technical Specifications

ModelAirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X125-CA
Bore sizeØ40 mm
Stroke125 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X125-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X125-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×125Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA Is Used

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Injection Mold Ejection

Provides 628 N of push at 0.5 MPa to eject small plastic parts from tight mold cavities, utilizing the CA pivot to handle slight misalignment during the 125 mm stroke.

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Pallet Diversion

Swings a diverter arm on a packaging line conveyor, where the CA clevis accommodates the arcing motion and the 125 mm stroke moves cartons cleanly between lanes.

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Carton Flap Folding

Drives a mechanical flap-folding mechanism on a case erector, delivering 880 N at 0.7 MPa to square heavy cardboard flaps before tape application.

Replacing the AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA with MBL40X125-CA

To replace the MAL40X125-CA, order the drop-in MBL40X125-CA. Verify your 40 mm bore, 125 mm stroke, G1/4 port, and PT thread form. The CA back cover provides a pivot clevis that swings on a pin to absorb arcing loads, which is critical for this 125 mm stroke. If your machine requires adjustable air cushioning rather than a fixed rubber bumper, step up to the MBLC series. Note that a plain cylinder drifts when air is lost, so use an external rod lock for position holding. If sizing up or down, the 32 mm neighbor provides 402 N push at 0.5 MPa, while larger frames are needed beyond 628 N. At 125 mm stroke, side-load tolerance is limited by the 16 mm rod, so external guides are recommended for heavy offsets.

Upgrade checklist

  • ✓ Order the MBL40X125-CA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X125-CA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X125-CA instead of this discontinued model.

AirTAC MAL40X125-CA (Discontinued) → MBL40X125-CA FAQ

Yes, the MAL40X125-CA is discontinued. The exact drop-in replacement is the MBL40X125-CA, which matches the 40 mm bore, 125 mm stroke, G1/4 port, and CA pivot mounting. The MBL uses a riveted rolling-packed body instead of the older threaded covers.

At 0.5 MPa, it delivers 628 N push and 528 N pull; at 0.7 MPa, it pushes 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa. Because this specific SKU lacks an -S magnet, it cannot accept a position sensor; if sensing is needed, order an MBL with an -S option to use CMSG, DMSG, or EMSG switches.

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Drop-in Upgrade

The MBL40X125-CA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Fast Reply

Most inquiries answered within 7-8 hours.

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