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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X165SCA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X165SCA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA

The AirTAC AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 165mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X165SCA, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke165 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X165SCA
$51.35 Limited legacy stock — confirm availability
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About the AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA

The AirTAC MAL40X165SCA is a discontinued double-acting aluminum mini round cylinder with a 40mm bore and 165mm stroke. It delivers a robust 628N push force at 0.5MPa, utilizing a G1/4 port and a Ø16mm carbon-steel rod with a 20µm hard chrome plating. The exact drop-in replacement is the MBL40X165SCA, which matches the original bore, stroke, output force, port size, and CA mounting accessory for a seamless swap.

This legacy SKU features a built-in magnet (-S) that functions with the older CS1-M / DS1-M switches, whereas the modern MBL replacement utilizes the current CMSG / DMSG / EMSG sensor family. The older MAL body relies on threaded front and back covers, while the MBL upgrade uses a riveted rolling-packed body. The CA back cover provides a pivot clevis that swings on a pin to absorb arcing loads, which is critical for a 165mm stroke that requires side-load management.

AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA Technical Specifications

ModelAirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X165SCA
Bore sizeØ40 mm
Stroke165 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X165SCA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X165SCA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×165Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push at 0.5MPa to eject small plastic parts from tight mold cavities where the G1/4 port ensures rapid air evacuation during the 165mm stroke.

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Pallet Diverter Gate

Shifts lightweight routing gates on a packaging conveyor, utilizing the CA pivot clevis to accommodate the arcing rod path during the 165mm travel.

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Carton Flap Folder

Folds corrugated carton flaps at high speed, relying on the fixed rubber bumper to soften the end-of-stroke impact without requiring an adjustable cushion.

Replacing the AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA with MBL40X165SCA

To replace the MAL40X165SCA, order the MBL40X165SCA. Confirm the 40mm bore, 165mm stroke, G1/4 port, and PT thread form are correct for your manifold. The CA pivot back cover must be retained if your mechanism requires articulating rod movement. Because this SKU includes the -S magnet, you must upgrade your position sensing from the legacy CS1-M / DS1-M switches to the modern CMSG / DMSG / EMSG family. The MAL uses a fixed rubber bumper; if your application requires an adjustable air cushion, step up to the MBLC variant on the current line.

For sizing flexibility, stepping down to the 32mm bore yields 402N push at 0.5MPa, while stepping up is not an option as 40mm is the largest MAL mini round body. At 165mm of stroke, the 16mm rod is susceptible to bending under side loads; always use an external guide or rely on the CA clevis to prevent rod drift. A plain MBL does not hold its position when air is lost, so install an external rod lock or pilot-operated check valve for fail-safe load holding.

Upgrade checklist

  • ✓ Order the MBL40X165SCA (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X165SCA

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X165SCA instead of this discontinued model.

AirTAC MAL40X165SCA (Discontinued) → MBL40X165SCA FAQ

Yes, the MAL40X165SCA is discontinued. The exact drop-in replacement is the MBL40X165SCA, which matches the 40mm bore, 165mm stroke, 628N push force, G1/4 port, and CA pivot mounting. You must upgrade your sensors from the old CS1-M / DS1-M to the CMSG / DMSG / EMSG family.

At 0.5MPa, the push force is 628N and the pull force is 528N. At 0.7MPa, the push force is 880N. The maximum theoretical force is 128kgf at 1.0MPa. The operating pressure range is 0.1-1.0MPa, with a speed range of 30-800mm/s.

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Drop-in Upgrade

The MBL40X165SCA replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Most inquiries answered within 7-8 hours.

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