This model is discontinued
AirTAC has phased out the MAL series. The drop-in replacement is MBL40X200-S-CA — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X200-S-CA in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).
The AirTAC AirTAC MAL40X200-S-CA (Discontinued) -> MBL40X200-S-CA is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 200mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X200-S-CA, which matches its bore, stroke, force and mounting.
The AirTAC MAL40X200-S-CA is a discontinued double-acting aluminum mini round cylinder. As the largest bore in the MAL range, it delivers a robust 628 N push force at 0.5 MPa (880 N at 0.7 MPa) over a 200 mm stroke. AirTAC replaced this legacy unit with the MBL40X200-S-CA, a drop-in alternative retaining the exact 40 mm bore, G1/4 port, M12x1.25 rod thread, and CA pivot mounting.
This SKU includes a built-in magnet (-S) for position detection. On the MAL, this magnet pairs with the older CS1-M or DS1-M reed switches, whereas the MBL replacement transitions to the current CMSG, DMSG, or EMSG sensor families. Structurally, the original MAL features threaded front and back covers, while the modern MBL utilizes a riveted rolling-packed body for equally rigid performance. The piston relies on a heterogeneous two-way seal that retains grease, and the carbon-steel rod is protected by 20 um hard-chrome plating.
| Model | AirTAC MAL40X200-S-CA (Discontinued) -> MBL40X200-S-CA |
|---|---|
| Series | MAL aluminum-barrel mini round cylinder (discontinued) |
| Replacement | MBL40X200-S-CA |
| Bore size | Ø40 mm |
| Stroke | 200 mm |
| Acting type | Double acting |
| Port size | G1/4 |
| Rod thread | M12×1.25 |
| Fluid | Air (filtered by 40µm element) |
|---|---|
| Operating pressure | 0.1 – 1.0 MPa |
| Proof pressure | 1.5 MPa |
| Temperature | -20 to +70 °C |
| Speed range | 30 – 800 mm/s |
| Cushion | Fixed rubber bumper |
| Max standard stroke | Up to 500 mm |
Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X200-S-CA carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.
| Pressure | Push force | Pull force |
|---|---|---|
| 0.5 MPa | 628 N | 528 N |
| 0.7 MPa | 880 N | — |
| Max (@1.0 MPa) | 128 kgf | |
The MBL40X200-S-CA produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.
| MAL | Aluminum-barrel mini round cylinder, double acting (discontinued). |
|---|---|
| 40 | Bore size in mm (20/25/32/40). |
| ×200 | Stroke length in mm. |
| S | Optional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG). |
| CA / U / CM | Back cover: CA pivot, U flat-end or CM round-end. |
Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.
Drives a swinging diverter arm on a packaging conveyor, utilizing the 628 N push force at 0.5 MPa to redirect heavy cartons while the CA pivot accommodates the arc of the linkage.
Secures aluminum castings inside a CNC machining center, where the 880 N push force at 0.7 MPa provides rigid holding against cutting forces and the -S magnet confirms clamp status.
Pushes heated plastic sheets out of a vacuum forming mold, relying on the 200 mm stroke to clear the deep draw cavity and the self-lubricating bearing guide to prevent rod binding.
To replace this MAL, order the MBL40X200-S-CA. Confirm the 200 mm stroke, G1/4 port, default PT thread, and the CA pivot back cover, which allows the cylinder to swing on a pin to absorb arcing loads. The -S magnet means you must update your sensors: the MBL uses CMSG/DMSG/EMSG switches instead of the legacy CS1-M/DS1-M. If your application requires an adjustable air cushion rather than the fixed rubber bumper found on this MAL, upgrade to the MBLC series.
When sizing, consider stepping down to the 32 mm bore if you need less force (it provides 402 N push at 0.5 MPa), or stepping up is not an option as 40 mm is the maximum MAL/MBL mini round size. Because the stroke is 200 mm, the 16 mm rod has moderate side-load tolerance; for heavier offset loads, ensure an external guide is used to prevent rod bending. Note that this cylinder does not hold its position if air pressure is lost, as the bumper only softens the end of stroke and acts as no lock.
Upgrade checklist
Yes, the MAL40X200-S-CA is discontinued. The exact drop-in replacement is the MBL40X200-S-CA, which matches the 40 mm bore, 200 mm stroke, G1/4 port, and CA pivot mounting. You must update your sensors, as the MBL uses CMSG/DMSG/EMSG switches instead of the older CS1-M/DS1-M reed switches.
The 40 mm bore provides a push force of 628 N and a pull force of 528 N at 0.5 MPa. At 0.7 MPa, the push force increases to 880 N. The maximum theoretical force is 128 kgf at 1.0 MPa.
Genuine AirTAC parts produced by AirTAC factory.
The MBL40X200-S-CA replaces this model 1:1.
MBL replacements usually ship in 3-4 days.
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Tell us the quantity and destination — we quote the drop-in MBL40X200-S-CA replacement with price, stock and lead time, usually within 7-8 hours.