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This model is discontinued

AirTAC has phased out the MAL series. The drop-in replacement is MBL40X210SU — same bore, stroke, output force, port and mounting, so it fits the same application. Simply order the MBL40X210SU in place of this model. The MBL replacement upgrades to a riveted rolling-packed body and the current CMSG / DMSG / EMSG sensor switches (the MAL used CS1-M / DS1-M).

AirTAC MAL Series · Discontinued Mini Cylinder

AirTAC MAL40X210SU (Discontinued) → MBL40X210SU

The AirTAC AirTAC MAL40X210SU (Discontinued) → MBL40X210SU is a double-acting aluminum-barrel mini round cylinder with a Ø40mm bore and 210mm stroke, G1/4 air ports and a fixed rubber bumper. This model is discontinued — the drop-in replacement is the MBL40X210SU, which matches its bore, stroke, force and mounting.

  • BoreØ40 mm
  • Stroke210 mm
  • Port sizeG1/4
  • Acting typeDouble acting
  • Rod threadM12×1.25
  • StatusDiscontinued → MBL40X210SU
$54.08 Limited legacy stock — confirm availability
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About the AirTAC MAL40X210SU (Discontinued) → MBL40X210SU

The AirTAC MAL40X210SU is a discontinued double-acting compact aluminum mini round cylinder featuring a 40mm bore and 210mm stroke. It delivers 628N push and 528N pull at 0.5MPa, utilizing a G1/4 port and an M12x1.25 rod-end thread. The exact drop-in replacement is the MBL40X210SU, which matches the original bore, stroke, output force, port size, and U flat-end back cover.

This legacy unit utilizes a threaded front and back cover assembly, whereas the modern MBL replacement features a riveted rolling-packed body for enhanced structural integrity. The -S magnet on this MAL model interfaces with legacy CS1-M and DS1-M reed switches, but upgrading to the MBL requires switching to current CMSG, DMSG, or EMSG sensors. A fixed rubber bumper absorbs end-of-stroke impact, though it does not lock the rod, and the carbon-steel piston rod relies on a 20um hard-chrome plating to resist wear.

AirTAC MAL40X210SU (Discontinued) → MBL40X210SU Technical Specifications

ModelAirTAC MAL40X210SU (Discontinued) → MBL40X210SU
SeriesMAL aluminum-barrel mini round cylinder (discontinued)
ReplacementMBL40X210SU
Bore sizeØ40 mm
Stroke210 mm
Acting typeDouble acting
Port sizeG1/4
Rod threadM12×1.25
FluidAir (filtered by 40µm element)
Operating pressure0.1 – 1.0 MPa
Proof pressure1.5 MPa
Temperature-20 to +70 °C
Speed range30 – 800 mm/s
CushionFixed rubber bumper
Max standard strokeUp to 500 mm

Specifications follow the official AirTAC MAL datasheet (now discontinued). The MBL40X210SU carries the same ratings. Confirm against the product label before installation. Thread options: PT / G / NPT.

Theoretical Output Force (Ø40mm)

PressurePush forcePull force
0.5 MPa628 N528 N
0.7 MPa880 N
Max (@1.0 MPa)128 kgf

The MBL40X210SU produces the same force from the same bore — a true drop-in on output. Actual usable force is lower than theoretical; size with a margin.

Model Code: AirTAC MAL40X210SU (Discontinued) → MBL40X210SU

MALAluminum-barrel mini round cylinder, double acting (discontinued).
40Bore size in mm (20/25/32/40).
×210Stroke length in mm.
SOptional magnet for a CS1-M / DS1-M sensor (MBL uses CMSG/DMSG/EMSG).
CA / U / CMBack cover: CA pivot, U flat-end or CM round-end.

Replacement mapping: MAL → MBL, MSAL → MSBL, MTAL → MTBL, MALD → MBLD, MALJ → MBLJ.

Where the AirTAC MAL40X210SU (Discontinued) → MBL40X210SU Is Used

precision_manufacturing

Injection Mold Ejection

Provides 628N of push force at 0.5MPa to eject small plastic parts from tight mold cavities where a compact 40mm bore is required.

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Pallet Diverter Arm

Extends 210mm to push lightweight packaging pallets onto a secondary conveyor line, relying on the rigid U flat-end back cover to withstand straight-line impact.

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Carton Flap Folder

Cycles at 30-800mm/s to fold corrugated cardboard flaps during case sealing, using the fixed rubber bumper to soften the repetitive end-of-stroke shock.

Replacing the AirTAC MAL40X210SU (Discontinued) → MBL40X210SU with MBL40X210SU

To replace the MAL40X210SU, order the MBL40X210SU, ensuring the U flat-end back cover, G1/4 port, and PT thread form match your existing manifold. Because this SKU includes the -S magnet, you must upgrade your position detection to CMSG, DMSG, or EMSG switches, as the older CS1-M and DS1-M sensors are incompatible with the new riveted body. If your application requires adjustable end-cushioning rather than a fixed rubber bumper, step up to the MBLC series.

For sizing flexibility, stepping down to a 32mm bore yields 402N push at 0.5MPa, while no larger bore exists in this mini series. At 210mm stroke, the 16mm rod is susceptible to bending under lateral stress; use an external guide or a pivot mount to manage side loads. Remember that a plain double-acting cylinder drifts when air is lost, so deploy an external rod lock for vertical load-holding.

Upgrade checklist

  • ✓ Order the MBL40X210SU (same bore/stroke/force)
  • ✓ Same G1/4 port and mounting accessories
  • ✓ Sensor: swap CS1-M/DS1-M → CMSG/DMSG/EMSG
  • ✓ Need a cushion? use MBLC (adjustable air cushion)
  • ✓ Confirm back cover (CA / U) and thread (PT/NPT/G)
View MBL40X210SU

Installation & Maintenance Notes

  • check Use clean air filtered to 40µm or finer.
  • check Keep within 0.1 – 1.0 MPa operating pressure.
  • check Avoid side load on the piston rod.
  • check Front/rear covers are threaded — not intended for field disassembly.
  • check Use the correct mounting accessory (LB / FA / SDB) and back cover (CA / U / CM).
  • check For new builds, specify the MBL40X210SU instead of this discontinued model.

AirTAC MAL40X210SU (Discontinued) → MBL40X210SU FAQ

Yes, the MAL40X210SU is discontinued. The exact drop-in replacement is the MBL40X210SU, which offers the same 40mm bore, 210mm stroke, 628N push force, G1/4 port, and U flat-end mounting. You will need to upgrade your -S magnet sensors from the old CS1-M/DS1-M family to the current CMSG/DMSG/EMSG switches.

At 0.5MPa, the 40mm bore provides 628N push and 528N pull. At 0.7MPa, the push force is 880N. The maximum theoretical force is 128kgf at 1.0MPa, with a proof pressure of 1.5MPa.

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Drop-in Upgrade

The MBL40X210SU replaces this model 1:1.

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Fast Dispatch

MBL replacements usually ship in 3-4 days.

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Most inquiries answered within 7-8 hours.

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